Borg-Warner 5-Speed (T-5, RPO M49)

REMOVE OR DISCONNECT

CAUTION: Before removing or installing any electrical unit or when a tool or equipment could easily come in contact with "live" exposed electrical terminals, disconnect the battery negative cable assembly to help prevent personal injury and/or damage to the vehicle or components. Unless instructed otherwise, the ignition switch must be in the "OFF" or "LOCK" position.

1. Battery negative cable.
2. Raise and suitably support vehicle.
3. Electrical connector from speed sensor (12).
4. Speed sensor retaining bolt/screw (30) from 5-speed manual transmission (2).
5. Speed sensor (12) and speedometer driven gear (31) from 5-speed manual transmission (2).

INSTALL OR CONNECT

NOTICE: Always use the correct fastener in the correct location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHER WISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on the threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and the joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

1. Speedometer driven gear (31) and speed sensor (12) to 5-speed manual transmission (2).
2. Speed sensor retaining bolt/screw (30) to 5-speed manual transmission (2).

Tighten
- Speed sensor retaining bolt/screw (30) to 10 Nm (89 inch lbs.).

3. Electrical connector to speed sensor (12).
4. Lower vehicle.
5. Battery negative cable.