Evaporator Core: Service and Repair

Remove or Disconnect

Blower Case:

1. Blower case.

Blower Case Outer Seals:

Blower Case Seal Installation Between The Upper And Lower Cases:

2. All outer blower case seals.
3. Air inlet housing.
4. Unclip heater/defrost valve vacuum actuator from blower case.

Blower Case:

5. Blower case upper mounting screws.

Blower Case Seal Installation Between The Upper And Lower Cases:

6. Blower case seal that is between the upper and lower cases.
7. Evaporator core.

Water Core Filter Installation To Evaporator Core:

8. Water core filter.

Install or Connect

Water Core Filter Installation To Evaporator Core:

1. Water core filter to new evaporator core.

Evaporator Core Upper Seal:

Evaporator Core Side Seal:

Evaporator Core Lower Seals:

2. New Evaporator core seals to evaporator core.

Blower Case Seal Installation Between The Upper And Lower Cases:

3. New seal that goes between the two halves of the blower case
4. Evaporator core.

Evaporator Core Upper Seal:

- Wet the upper evaporator core seal with water to ease assembly of the upper blower case to the lower blower case.
5. Blower case upper mounting screws.

Tighten
- Screws to 3 N.m (27 lb. in.).

6. Clip heater/defrost valve vacuum actuator to blower case.
7. Air inlet housing.

Tighten

- Screws to 3 N.m (27 lb. in.).

Blower Case Outer Seals:

Blower Case Seal Installation Between The Upper And Lower Cases:

8. All outer blower case seals.

Blower Case:

9. Blower case.