Clutch: Service and Repair

Removal Procedure





1. Remove the manual transmission. Refer to Transmission Replacement (Removal) in Manual Transmission - M49 or Transmission Replacement (Removal) in Manual Transmission - MM6.
2. Remove the clutch actuator cylinder. Refer to Clutch Actuator Cylinder Replacement.
3. Remove the transmission bolts (3).
4. Separate the flywheel/clutch housing (1) from the transmission (2).
(5-speed transmission shown, 6-speed transmission similar).

Installation Procedure





1. Install the flywheel/clutch housing (1) to the transmission (2).

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the transmission bolts (2).
^ Tighten the 5-speed transmission bolts to 75 Nm (55 ft. lbs.).
^ Tighten the 6-speed transmission bolts to 50 Nm (37 ft. lbs.).
3. Install the clutch actuator cylinder. Refer to Clutch Actuator Cylinder Replacement
4. Install the manual transmission. Refer to Transmission Replacement (installation) in Manual Transmission - M49 or Transmission Replacement (installation) in Manual Transmission - MM6.