Repairing Connector Terminals

Use the following repair procedures in order to repair the following:
^ Push to Seat terminals
^ Pull to Seat terminals
^ Weather Pack terminals

Some terminals do not require all of the steps shown. Skip the steps that do not apply for your immediate terminal repair. The J 38125-B Terminal Repair Kit contains further information.
1. Cut off the terminal between the core and the insulation crimp. Minimize any wire loss. For Weather Pack terminals, remove the seal.
2. Apply the correct seal per gauge size of the wire. For Weather Pack terminals, slide the seal back along the wire in order to enable insulation removal.
3. Remove the insulation.
4. For Weather Pack terminals only, align the seal with the end of the cable insulation.
5. Position the strip in the terminal.
For Weather Pack terminals, position the strip and seal in the terminal.
6. Hand crimp the core wings.
7. Hand crimp the insulation wings.
For Weather Pack terminals, hand crimp the insulation wings around the seal and the cable.
8. Solder all of the hand crimp terminals.