Operation CHARM: Car repair manuals for everyone.

Fill Limiter Vent Valve Replacement

Fill Limiter Vent Valve Replacement


REMOVAL PROCEDURE

TOOLS REQUIRED
J 43288 Fill Limiter Vent Valve Tool

CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.




1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Drain the fuel tank (1). Refer to Fuel Tank Draining Procedure.
4. Remove the fuel tank.
5. Remove the fuel vapor pipe quick connect from the fuel sender assembly.
6. Remove the fuel pipes from the fuel pipe clamp (3).
7. Turn the Fill Limiter Vent Valve (FLVV) assembly (2) clockwise using J43288.




8. Remove the Fill Limiter Vent Valve (FLVV) assembly from the fuel tank.

INSTALLATION PROCEDURE





IMPORTANT: The Fill Limiter Vent Valve (FLVV) O-ring must be replaced if the Fill Limiter Vent Valve (FLVV) assembly is to be reused.

1. Install the Fill Limiter Vent Valve (FLVV) assembly to the fuel tank.




2. Turn the Fill Limiter Vent Valve (FLVV) counter-clockwise using J43288.
3. Install the fuel pipes in the fuel pipe clamp (3).
4. Install the fuel vapor pipe quick connect to the fuel sender assembly.
5. Install the fuel tank.
6. Lower the vehicle.
7. Refill the tank.
8. Connect the negative battery cable.
9. Inspect for fuel leaks through the following steps:
9.1. Turn the ignition switch to the ON position for 2 Seconds.
9.2. Turn the ignition switch to the OFF position for 10 Seconds.
9.3. Turn the ignition switch to the ON position.
9.4. Check for fuel leaks.