Evaporator Core: Service and Repair

REMOVAL PROCEDURE




1. Remove the HVAC module assembly. Service and Repair
2. Remove the seal from around the heater core and the evaporator tubes.
3. Remove the upper A/C evaporator case screws.
4. Separate the A/C evaporator case halves.




5. Remove the evaporator core.

INSTALLATION PROCEDURE




1. Fill the evaporator with the proper amount of refrigerant oil. Refer to Refrigerant System Capacities.
2. Install the evaporator core into the module housing.
3. Install the upper A/C evaporator case.

NOTE: Refer to Fastener Notice in Service Precautions.

4. Install the upper A/C evaporator case screws.

Tighten
Tighten the screws to 1.4 N.m (12 lb in).




5. Install the seal over the heater core and the evaporator pipes.
6. Install the HVAC assembly.