Operation CHARM: Car repair manuals for everyone.

Evaporator Core: Service and Repair

EVAPORATOR CORE REPLACEMENT

REMOVAL PROCEDURE
1. Remove the HVAC module assembly. Service and Repair



2. Remove the seal from around the heater core and the evaporator tubes.
3. Remove the upper A/C evaporator case screws.
4. Separate the A/C evaporator case halves.




5. Remove the evaporator core.

INSTALLATION PROCEDURE
1. Add the proper amount of refrigerant oil to the evaporator core.




2. Install the evaporator core into the module housing.
3. Install the upper A/C evaporator case.
4. Install the upper A/C evaporator case screws.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the screws to 1.4 N.m (12 lb in).




5. Install the seal over the heater core and the evaporator pipes.
6. Install the HVAC assembly.