Fuel Sender Assembly Replacement

FUEL SENDER ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE

CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket when reinstalling the fuel sender assembly.




1. Remove the fuel tank (4).
2. Disconnect the wiring harness from the fuel sender and the fuel tank pressure sensor.
3. Rotate the retaining ring (1) while pressing down on the fuel sender assembly.

NOTE: The modular fuel sender assembly may spring up from its position. When removing the modular assembly from the fuel tank, be aware that the reservoir bucket is full of fuel. Tip the modular assembly slightly during removal to avoid damage to the float. Use a shop towel to absorb any leakage.

4. Remove the fuel sender assembly.

IMPORTANT: Carefully discard the reservoir fuel into an approved container.

INSTALLATION PROCEDURE




1. Install the new seal on the fuel tank (4).
2. Align the fuel pipes parallel with the mark on the fuel tank.
3. Slowly apply pressure to the top of the spring loaded sender until the sender aligns flush with the retainer on tank.
4. Install the retaining ring (1).

IMPORTANT: Be sure that the retaining ring is fully seated within the tab slots.

5. Connect the wiring harness to the fuel sender and the fuel tank pressure sensor.
6. Install the fuel tank.