Operation CHARM: Car repair manuals for everyone.

63. Intake Manifold Installation




Intake Manifold Installation





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the intake manifold studs in the manifold face and tighten to 6 Nm (53 lb in).




2. Install a new intake manifold gasket on the intake manifold.
3. Install the intake manifold.
4. Install the intake manifold bolts and nuts finger tight.




5. Tighten the intake manifold bolts and nuts in sequence to 10 Nm (89 lb in).




6. Lubricate the fuel injector tip insulators with engine oil.
7. Install new fuel injector tip insulators.




8. Lubricate the fuel injector oil rings with engine oil.
9. Install the fuel rail assembly.
10. Install the fuel rail bolts and tighten to 10 Nm (89 lb in).




11. Install a new throttle body gasket.
12. Install the throttle body and tighten to 10 Nm (89 lb in).





Note: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.

13. Install the EVAP emission canister valve (2) and tighten to 22 Nm (16 lb ft).
14. Install the EVAP emission canister valve tube (1).