Operation CHARM: Car repair manuals for everyone.

Engine Lubrication: Diagrams

ENGINE LUBRICATION SYSTEM






No. Description Qty. Removing.........Installing



1 Magnetic plug 1 Tighten to specified torque

2 Seal 1 Replace

3 Pipe 1

4 Seal 1 Replace

5 Bolt 3

6 Washer 3

7 0il level switch 1

8 Gasket 1 Replace

9 Bolt 5 Install at depressions of oil pan

10 Bolt 25

11 Washer 30

12 Washer 30

13 Oil pan 1 Check

14 Oil pan gasket 1 Replace

15 Bolt 8

16 Washer 8

17 Oil filter screen 1 Check

18 Bolt 4 Use Loctite 270 or 271

19 Washer 4

20 Oil pan insert 1 Check

21 Bolt 2

22 Washer 2

23 Socket head bolt 1

24 Washer 1

25 Oil intake tube 1 Check

26 Gasket 1 Replace

27 Hose clamp 1

28 Rubber sleeve 1 Check for damage, replace if necessary

23 Spring support disc 1 Position correctly

30 Spring 1

31 Oil pressure sender 1

32 Seal 1 Replace

33 Plug 1 Tighten to specified torque

34 Seal 1 Replace

35 Thermostat spring 1

36 Thermostat insert 1

37 Thermostat spring 1

38 Plug 1

39 Seal 1 Replace

40 Spring 1

41 Bypass valve piston 1 Check for wear

42 Plug 1

43 Seal 1 Replace

44 Spring 1

45 Pressure relief valve 1 Check for wear

46 Adaptor 1

47 Seal 1 Replace

48 Adapter 1

49 Seal 1 Replace

50 Oil filter 1 Loosen with standard strap.

51 Nut 1

52 Washer 1

53 Washer 1

54 Oil pump gear 1

54a Shim 22x16x1 1 Only use together with light alloy gear

55 Woodruff key 1

56 Bolt 3

57 Washer 3

57a Round cord seal 3

58 Oil pump housing 1

59 Inner rotor 1 Lubricate

60 Outer rotor 1 Lubricate, chamfered side must be inside of
oil pump body (facing forward)

61 0-ring 1 Replace

62 Shaft seal 1 Replace, drive into oil pump body flush.

63 Plug for oil bores 1

64 Seal 1 Replace