Disassembly/Assembly of Intermediate Case

Disassembly/Assembly

Intermediate Case Assembly:

Legend:

- Refer to images for instructions and legends.

Gear Disassembly

1. Pull cylindrical-roller bearing and needle-bearing sleeve from the hollow shaft with special tool 9284.

NOTE: Always use special tool 9284. If the drive pinion is used as a support, this may cause damage to the gear wheels in the transmission.

A = Lock nut
B = Shim "s"

Gear Assembly
1. Adjust shift fork for 5th and reverse gear.
- Secure hollow shaft with special tool 9286 and/or 9286/1.
- Insert shim "s" and counter special tool 9285 hand tight.

- Adjust gear shift sleeve with the gear fork in such a way that it is exactly centrally located in idle position.
- Tighten hexagon head screws for shift fork to: 23 Nm (17 ft lb)

Case Disassembly/Assembly

A = approx. 1.5 mm

NOTE: When assembling mount reverse idler gear with friction washers and bolt in the correct position (refer to explosion drawing). If friction washers and bolts are in the correct position, the front surface of the bolt is approx. 1.5 mm lower than the case casting and the reverse idler gear has an axial play of 0.15-0.35 mm.