Operation CHARM: Car repair manuals for everyone.

Disassembly/Assembly of Transmission Case


Disassembly/Assembly





Legend 1:





Legend 2:





- Refer to images for instructions and legend.

NOTE:
- Footnotes to Legend 1:
* From 1991 model on, starter motor with external bearing
** As of March 1991, the sealing ring at the adjustable mating bearing screw is omitted. To seal, Loctite 222 is applied.
- Footnote to Legend 2:
** From 1990 model on, starter motor with external bearing




Assembly
1. Fit bleeder in correct position and tighten with 35 Nm (26 ft lb).

NOTE: The hole in the hexagon head of the bleeder must point towards the front viewed from the driving seat (towards the intermediate case).





A = Boot

2. Apply light film of oil to the boot and press Into position with suitable piece of tubing (e.g. VW 418 a).

NOTE: If the sealing gaiter is leaking, always renew the slave cylinder.