343527 Removing and Refitting the Transmission

343527 Removing and Refitting the Transmission


Removal

NOTE: With engine and transmission removed.

1. Remove wire from starter and wire from reverse light switch.

Removing Clutch Release Arm And Cross Shaft (Part 1 Of 2):

Removing Clutch Release Arm And Cross Shaft (Part 2 Of 2):

2. Remove M6 x 16 hexagon head bolt, bracket and mount cover.
-Pull out release lever shaft using an M 6 x 40 hexagon head bolt.

3. Undo four fastening nuts and separate transmission from engine.
Undo upper fastening nut from starter using Special Tool P119.

Installation

NOTE: Apply a very thin coat of Olista Longtime 3 EP to input shaft splines (for corrosion protection only).






1. Engage release fork into release bearing and use a suitable length of adhesive tape to locate it provisionally in installation position.
2. Refit transmission to engine.
3. Engage release lever shaft with seals into release fork.
4. Remove locating tape from release fork across assembly hole.
5. Install needle-roller bearing, mount cover and bracket and tighten down with M6 x 16 hexagon head bolt (also refer to Throw-out Fork/Service and Repair). Service and Repair