Replacing Side Section
The following spare body parts are required for the repair "Replacing side section":
Separation Points On Side Section:
Lay separation points according to damage. Figure shows all separation points provided and also where part replacement is possible.
A: C-pillar separation point
Note: Do not damage inside of side section
B: Lower side member separation point
Note: Do not damage inner reinforcement
C: B-pillar centre separation point
Note: Do not damage inside of side section
D: Centre part replacement separation point
Note: Do not damage outer wheel arch
Removing side section from the body
Steps 1 - 5:
Remove the following accessories: side window, rear window, side-panel lining, B and C-pillar lining, rear Spoiler, roof joint strip, release for rear lid Trunk / Liftgate Release Lever , tail light, wheel housing liner Front Fender Liner, coolant expansion tank, striker pin, front seat belt, door seal.
* = only when replacing the left side section
Procedures No. 1 - 5:
Steps 6 - 9:
Procedures No. 6 - 9:
Inserting the side section into the body
Steps 1 - 5:
Warning: Toxic zinc oxide is emitted when welding galvanized steel
- The work area must be well ventilated and the smoke gases must be removed with a suitable extraction system.
Procedures No. 1 - 5:
Steps 7 - 10:
WARNING: Observe the working time of the adhesive (Item 6)
- The new part must be welded in within 30 minutes. Otherwise the adhesion of the adhesive is impaired.