Operation CHARM: Car repair manuals for everyone.

Micro Switch For Rear Side Section Flap






Removal
NOTE: The upper and lower micro switches are replacement parts. It one micro switch is defective, both must be replaced. See Service and Repair / Rear Side Section Flap. Service and Repair


1. Remove rear side section flap.
2. Remove upper micro switch. Turn threaded spindle until the fastening screws can be undone with an angle screwdriver (Torx T10).


Fig. 1:






3. Remove lower micro switch.
4. Turn threaded spindle until the fastening points can be heated with a soldering iron.
5. Heat fastening points and remove the micro switch.


Fig. 2:






6. Unlock the secondary locking of the plug connection with a small screwdriver. Unlock both sides by inserting a small screwdriver and shift in the direction of the arrow. Figure shows secondary locking unlocked.


Fig. 3:






7. Unlocking tool to unlock the old contacts in the plug connection

Special Tools:






8. Unlock the old contacts of the micro-switch wires with the unlocking tool and remove.
grey in pin 3
blue in pin 4
black in pin 5

Installation
1. Reinstall the new contacts of the micro switch wires in the same position and close the secondary locking of the plug connection with a small screwdriver again.
2. Install and fasten upper micro switch with bracket.
3. Install lower micro switch and carefully heat the fastening points (plastic) with a soldering iron until the material starts to flow.
4. The micro switch must be seated firmly in the fastening points after the material cools.
5. Reinstall the flaps.