Assembling Front Transmission Case Cover

Assembling front transmission case cover
1. Place front transmission case cover onto the transmission and screw in fastening screws.
Tightening torque: 23 Nm (17 ft. lbs.)

Note!
^ Steps 2 to 4 are used only for G96/96 transmissions (model year 2004).

2. Fit oil cooler.
Tightening torque: 10 Nm (7.5 ft. lbs.)
3. Fit connecting hose between oil cooler and transmission.
4. Fit electric cable.
5. Fill with transmission oil.
6. Refit transmission.

Fitting reverse idler gear
1. Insert toothed segment, reverse idler gear and needle-roller bearing.
2. Screw in hexagon-head bolt (no. 1 in overview).

Fitting cylindrical-roller bearing

Note!
^ Always use new cylindrical-roller bearing.

1. Drive in cylindrical-roller bearing with special tool pressure pieces 9690.
2. Insert snap ring.
3. Fit reverse idler gear.

Fitting outer bearing race
1. Drive in outer bearing race with special tool pressure pieces 9690.
2. Insert snap ring.