Front Axle

396119 Removing and installing rubber mounting for four-wheel final drive
Tools

Preliminary work for rubber mounting on four-wheel final drive

1. Remove four-wheel final drive.

Removing rubber mounting for four-wheel final drive, drive side

Rubber mounting, drive side -1-

Marking for rubber mounting

1. Mark rubber mounting for transmission housing at the installation position -arrow-.

Removing rubber mounting, drive side

2. Position special tool assembly fixture 9716 a/b on rubber mounting ->Removing rubber mounting, drive side.

3. Remove rubber mounting on drive side -arrow-.

Removing rubber mounting for four-wheel final drive, right output side

Rubber mounting for right output side -2-

Marking for rubber mounting

1. Mark rubber mounting for transmission housing at the installation position -arrow-.

Removing right rubber mounting

2. Position special tool assembly fixture 9716 a/b on rubber mounting ->Removing right rubber mounting.

3. Remove rubber mounting in direction of arrow -arrow-.

Removing rubber mounting for four-wheel final drive, left output side

Rubber mounting for left output side -3-

Marking for rubber mounting

1. Mark rubber mounting for transmission housing at the installation position -arrow-.

Removing left rubber mounting

2. Position special tool assembly fixture 9716 a/b on rubber mounting ->Removing left rubber mounting.

3. Remove left rubber mounting -arrow-.

Installing rubber mounting for four-wheel final drive, drive side

Rubber mounting, drive side -1-

Marking for centre of rubber mounting

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting ->Marking for centre of rubber mounting.

2. Position rubber mounting in housing using special tool assembly fixture 9716 a/b/c.

Installation position of rubber mounting

3. Pull in rubber mounting in direction of travel until installation position is reached. Measure distance between assembly fixture ring and housing using workshop caliper gauge 139. Distance 7.5 mm +/-0.1 mm

Installing rubber mounting for four-wheel final drive, right output side

Rubber mounting for right output side -2-

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting ->Marking for centre of rubber mounting.

2. Position special tool assembly fixture 9716 a/b on rubber mounting.

Installing rubber mounting

3. Pull in rubber mounting until installation position is reached.

Installation position of rubber mounting

4. Rubber mounting must be centered -arrows- in housing.

Installing rubber mounting for four-wheel final drive, left output side

Rubber mounting for left output side -3-

Positioning bearing

2. Position special tool assembly fixture 9716 a/b/c on rubber mounting ->Positioning bearing.

3. Press rubber mounting flush into housing. -direction of arrow-

Subsequent work for four-wheel final drive
Touching up, rubber mounting on four-wheel final drive
1. Install four-wheel final drive.