Operation CHARM: Car repair manuals for everyone.

Rear Axle

396119 Removing and installing rubber mounting for rear final drive

Tools








Preliminary work, rubber mounting on rear final drive
1. Remove rear final drive.

Removing rubber mounting for rear final drive, drive side





Rubber mounting, drive side -1-





Marking for rubber mounting for housing

1. Mark rubber mounting for transmission housing at the installation position -arrow-.





Removal on drive side

2. Position special tool assembly fixture 9716 a/b on rubber mounting ->Removal on drive side.

3. Remove rubber mounting -direction of arrow-.

Removing rubber mounting for rear final drive, output side





Rubber mounting for output side -2-





Removing output flange

1. Remove output flange with special tool striker VW 771/1 and material shop-made tool 00000-direction of arrow-.





Marking for rubber mounting

2. Mark rubber mounting for transmission housing at the installation position -arrow-.





Removing rubber mounting

3. Position special tool assembly fixture 9716 a/b on rubber mounting ->Removing rubber mounting.

4. Remove rubber mounting -direction of arrow-.

Installing rubber mounting for rear final drive, output side





Rubber mounting for output side -2-





Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Position special tool assembly fixture 9716 a/b/c on rubber mounting and align the markings.





2. Press rubber mounting flush -> see figure into housing.

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

3. Install output flange.

Installing rubber mounting for rear final drive, drive side





Rubber mounting, drive side -1-





Installing rubber mounting on drive side

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Position special tool assembly fixture 9716 a/b/c on rubber mounting ->Installing rubber mounting on drive side and align the markings.

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

2. Press rubber mounting flush -direction of arrow- into housing.

Subsequent work
Touching up, rubber mounting on rear final drive
1. Install rear final drive.