Operation CHARM: Car repair manuals for everyone.

Removing and Installing Check Valve



Removing And Installing Check Valve

Tools







Preliminary work

1. Remove complete heater.
2. Remove intake muffler.

Removing check valve












1. Release spring band clamps -1 and 2- using circlip pliers for spring band clamps, Cayenne hose connections NR.72-1-a- -Pfeile A- and slide them off the flanges -Arrow B-.
2. Pull hose off the line -Arrow C-.
3. Pull off the check valve -b- and moulded hose from the hose -Arrow D-.







4. Release spring band clamp using circlip pliers for spring band clamps, Cayenne hose connections NR.72-1-Pfeile A- and slide it off the flange -Arrow B-.
5. Pull the check valve out of the moulded hose -Arrow C-.

Installing check valve

NOTE: Before installation, apply a suitable rubber lubricant to all hose connections.







1. Connect the check valve in the direction of flow -c- to the hose -Arrow A-.
2. Align flow direction on check valve -c- with marking on hose -d- by rotating the valve -Pfeile B-.







3. Using circlip pliers for spring band clamps, Cayenne hose connections NR.72-1 slide the spring band clamp onto the flange -Arrow C-.
4. Relieve spring band clamp -Pfeile D- and secure the hose.
5. Insert check valve into the hose -Arrow A-.
6. Push the moulded hose onto the line -Arrow B-.
7. Align check valve with the moulded hose by rotating it -Pfeile C to the markings -d and e-.
8. Slide the spring band clamps -1 and 2- with the circlip pliers for spring band clamps, Cayenne hose connections NR.72-1-a onto the flange -Arrow D- and align with the marking on the hose.
9. Relieve the spring band clamps -1 and 2- -Pfeile E- and secure the hose.

Subsequent work

1. Install intake muffler.
2. Install complete heater.