Operation CHARM: Car repair manuals for everyone.

Installing Radiator

Installing radiator

Information
Component overview

Overview Of Radiator:




Component Overview For Radiator:







Inserting The Radiator Between ATF Cooler And Air-Conditioning Condenser:





Installing radiator

Note: The retaining clips should be mounted again immediately so that they are not confused. Do not open the air conditioner if at all possible when removing the - radiator module. Do not bend the lines When installing the - radiator module do not bend the lines.

1. Insert the radiator from above on the right between the ATF cooler and the air-conditioning condenser.

Fastening ATF Cooler With Metal Clips:





2. Move the ATF cooler into the installation position and push on the metal clips to fasten it.

Lines In The Support On The Servo Radiator:





3. Fasten servo oil cooler. To do this, push the servo oil cooler from left to right into the support -A- and clip the lines into the support -B-.

Fastening Screw For Servo Oil Coolant Line:





4. Tighten the fastening screw on the servo oil cooler line with a fastening screw. Tightening torque 7.5 ft. lbs..

Fastening Screws For Securing Condenser To Coolant Radiator:





5. Screw in both fastening screws -C- for securing condenser to the coolant radiator (left direction of travel). Tightening torque 6 ft. lbs.

Spring Band Clamp For Cooler Vent Line:





6. Push on the cooler vent line onto the right radiator side and fit the spring-band clamp.

Pushing On Coolant Lines:





7. Push on the two coolant lines. The retaining clips on the flange must engage audibly.

Subsequent work
Subsequent work
1. Install the radiator frame.
2. Install lock mount
3. Fill and bleed the cooling system.
4. Fit engine guard.
5. Connect the battery.