Operation CHARM: Car repair manuals for everyone.

Removing and Installing Additional Coolant Pump

Removing and installing additional coolant pump

Preliminary work


Draining Cooling System:





1. Drain cooling system.

Front Left Wheel Housing Liner:





2. Remove front left wheel housing liner.


Removing the additional coolant pump

Additional Coolant Pump:





1. Undo sheetmetal holder of coolant line by removing fastening screw (M6 x 16) on the body. Unclip the coolant line from the holder. Carefully pull the additional coolant pump forward under the wing. Pull off electric connector -1- on the pump. Then open the coolant hoses -2 and 3- and remove the pump by loosening the screw-type hose clamp.

Installing additional coolant pump

Additional Coolant Pump:





1. Insert the additional coolant pump in the screw-type hose clamp and screw in the fastening screw hand-tight. Install the coolant hoses -2 and 3-, position the spring-band clamps and then connect the electric connector -1-. Clip coolant lines into holder and fasten sheetmetal holder of coolant line by mounting the fastening screw on the body. Tightening torque 7.5 ft. lbs..

Subsequent work

Note: If necessary, the system can be checked for leaks.

1. Fill and bleed the cooling system.

Front Left Wheel Housing Liner:





2. Install front left wheel housing liner.