Auxiliary Air Conditioning System

Removing And Installing Evaporator

Preliminary work

1. Remove rear side trim panel.
2. Remove additional air conditioner.
3. Remove expansion valve.

Removing evaporator












1. Unscrew fastening screws -arrows 1-.







2. Release both locking hooks -arrows A- and take out the bottom housing section with the evaporator -arrow B-.







3. Unscrew the fastening screws -arrows 2- and unscrew the cover -arrow B-.
4. Take the evaporator out of the lower housing section arrow -arrow B-.

Installing evaporator

NOTE: The seal positions the evaporator under a slight pre-load in the housing. To ensure the correct pre-load, a damaged seal must be replaced.







1. Insert evaporator into lower housing section -arrow A-.
2. Insert the cover -arrow B- and screw in the fastening screws -2- - do not screw them down.







3. Slip the lower housing section onto the upper housing section -arrow A- until locking tabs -arrows B- are felt to engage.







4. Screw on fastening screws -arrows 1- and tighten. Tightening torque 1 ftlb.
5. Screw down the cover with the fastening screws -2-. Tightening torque 1 ftlb.

Subsequent work

1. Install expansion valve.
2. Install additional air conditioner.
3. Install rear side trim panel.