Transmission Position Sensor/Switch: Adjustments
Adjusting multi-functional switchTools
Preliminary work for multi-functional switch
1. Remove engine guard.
Adjusting multi-functional switch
Note:
^ To unscrew the cardan shaft bolts, a second fitter should sit in the vehicle and block the drive harness by actuating the foot brake.
^ The color markings, match points -arrows-, on the cardan shaft and on the all-wheel final drive flange must be aligned. This will neutralize the residual imbalance of the components.
^ Apply another color marking if necessary. Front cardan shaft match points
Note: Screws which are tightened with a torque angle must be replaced with new ones.
1. Move selector lever to position N.
2. Remove three shield screws -arrows- on the all-wheel final drive. Shield on final four-wheel drive
3. Remove cardan shaft from the front-axle final drive.
Cardan shaft to four-wheel final drive
4. Remove shield on the transmission. To do this, unscrew three fastening screws -arrow-.
Shield to right side of transmission
5. Pull out compact connector on multi-functional switch.
6. Remove cap nut, cap, nut with tab washer and rubber washer on the multi-functional switch. Assembling multi-functional switch
7. Loosen the fastening screws -arrow-.
Fastening screws for multi-functional switch
8. Position special adjustment tool T10173 on the shaft and fix to the shaft with screws -arrow-.
Adjustment tool to multi-function switch
9. Screw in fastening screws -arrow- and remove special adjustment tool T10173. Tightening torque 3.5 ft. lbs.
Fastening screws for multi-functional switch
10. Install cap nut, cap, nut with tab washer and rubber washer on the multi-functional switch. Tightening torque 5 ft. lbs. Tightening torque 11 ft. lbs.
Assembling multi-functional switch
11. Position compact connector on multi-functional switch.
Note: When installing the shield, ensure that all fastening parts ->Mounting element shield are present and inserted correctly.
Mounting element shield
12. Install shield on the transmission. To do this, screw in three fastening screws -arrow-. Tightening torque 7.5 ft. lbs.
Shield to right side of transmission
13. Fix cardan shaft with new screws to the front-axle final drive. Initial tightening 22 ft. lbs. Final tightening 90 °
Cardan shaft to four-wheel final drive
14. Install shield fastening screws -arrows- on all-wheel final drive. Tightening torque 7.5 ft. lbs.
Shield on final four-wheel drive
15. Functional test of gear selecting system:
^ Will the vehicle start?
^ Do all the selector lever positions work?
Adjusting multi-functional switch
Overview of multi-functional switch
1. Move selector lever to position.
2. Remove shield on the transmission. To do this, unscrew three fastening screws -arrow-.
Right transmission cover plate
3. Pull off cable to multi-functional switch.
4. Remove cap nut, cap, nut with tab washer and rubber washer on the multi-functional switch. Multi-functional switch assembly
5. Loosen fastening screws -arrow-.
Fastening screws of multi-functional switch
6. Position special tool adjusting tool T10173 on shaft and fix with screw -arrow-.
Adjusting tool on multi-functional switch
7. Screw in fastening screws -arrow- and remove special tool. Tightening torque 3.5 ft. lbs.
Fastening screws of multi-functional switch
8. Install cap nut, cap, nut with tab washer and rubber washer on the multi-functional switch. Tightening torque 5 ft. lbs. Tightening torque 11 ft. lbs.
Multi-functional switch assembly
9. Connect compact connector to multi-functional switch.
10. Install cover plate on transmission. To do this, screw in three fastening screws -arrow-. Tightening torque 7.5 ft. lbs.
Right transmission cover plate
Subsequent work
Reworking multi-function switch
1. Fit engine guard. ->108019 Removing and installing engine guard - installing'