Installing Main Wiring Harness - Engine Compartment on Right
Removing And Installing Main Wiring Harness
Installing main wiring harness
Overview
Installing main wiring harness - engine compartment on right
Install main wire harness - dashboard area & centre console.
1. Push line through from passenger compartment to engine compartment -Arrow A- until rubber sleeve is felt to engage in firewall -B-.
2. Place line in installation position -Arrow C- and close clips -Arrow D-.
3. Push connector onto hydraulic unit -Arrow E- and press in the lock -Arrow F- until it is felt to engage.
4. Clip in line -arrow-.
5. Press line into rubber sleeve -Arrow A-.
6. Place line with rubber sleeve in installation position -Arrow B-.
7. Place line in installation position -Arrow C- and close clip -Arrow D- until locking tabs are felt to engage.
8. Place air intake housing in installation position -Arrow A- and secure with the two fastening nuts -4-. Tightening torque 4.5 ftlb.
9. Fasten air intake housing from the inside with the holders -Arrow B-.
10. Place support for DME control module in installation position -Arrow A- and screw down with fastening screw -2- and fastening nuts -3-. Tightening torque 6 ftlb. Tightening torque 6 ftlb.
11. Place line in installation position -Arrow B- and close clip -Arrow C- until locking tabs are felt to engage.
12. Place lines with twist locks (to rear of DME control unit) -a- on the threaded bolts -arrow- and tighten with fastening nuts -1-. Tightening torque 6.5 ftlb.
13. Install DME control module.
14. Install plenum panel at front right.
15. Connect plug connection (right of DME control module) -Arrows A- until locking tab -B- is felt to engage.
16. Push plug connection into clip -Arrow C- until locking tab -D- is felt to engage.
17. Place line (upper side member) in installation position -Arrows A- and close clips -Arrows B- until locking tabs are felt to engage.
18. Fit filler neck of reservoir for windscreen washer system.
19. Push connector onto coolant reservoir -Arrow B- until locking tabs -B- are felt to engage.
20. Push connector onto air flow sensor -Arrow A- until locking tab -B- is felt to engage.
21. Place line in installation position -Arrow C- and close clip -Arrow D- until locking tab is felt to engage.
22. Place line (wheel housing) in installation position -Arrow A- and close clips -Arrow B- until locking tabs are felt to engage.
23. Connect plug connection for ABS sensor and brake pad wear indicator -Arrow C- until locking tabs -D- are felt to engage.
24. Push on connector of lateral acceleration sensor (wheel housing) -Arrow A- until locking tab -B- is felt to engage.
25. Place line in installation position -Arrow C- and close clip -Arrow D- until locking tab is felt to engage.
Only for vehicles with automatic headlight levelling system
26. Push connector onto angle sensor (wheel suspension) -Arrow A- until locking tabs -B- are felt to engage.
27. Connect plug to washer-fluid reservoir-Arrows A- until locking lug -B- is felt to engage.
28. Insert line into bracket -Arrow C-.
29. Push connector onto headlight housing -Arrow A- until locking tab -B- is felt to engage.
30. Place lines in installation position -Arrows C- and close clips -Arrows D- until locking tabs are felt to engage.
31. Push connector onto airbag sensor -Arrow A- until the latch is felt to engage.
32. Push line and holder onto lock carrier -Arrow B-.
Fit front apron.
33. Connect plug connection to front apron -Arrows A- until locking tab -B- is felt to engage.
34. Place line in installation position -Arrow C- and close clip -Arrow D- until locking tab is felt to engage.
35. Fit ground straps together with twist lock -a- on the threaded bolt (front side member) -Arrow E- and secure with fastening nut -1-. Tightening torque 6.5 ftlb.
Only for vehicles with tire pressure monitoring system
36. Push connector onto antenna for tire pressure monitoring system (wheel housing) -Arrow A- until locking tab -B- is felt to engage.
Install front right main headlight.
Install right front wheel housing liner.