Removing and Refitting Transmission
Removing and refitting transmissionTools
Preliminary work for removing the transmission
1. Remove engine.
Preliminary work for removing the transmission
1. Remove engine.
2. Remove the starter.
Removing transmission
1. Remove circlips -inset- on support on the transmission.
Disassembly of circlips
2. Remove shift and selector cables from support using special tool removal tool, universal nr.21. Remove selector support with cables.
Disassembly of shift and selector cables
3. Loosen vent line from supports and remove.
Vent line support
4. Fasten transmission with support suspending device 2024 a on workshop crane.
Transmission to workshop crane
5. Raise transmission a few centimeters and notch transmission cross member.
-A Transmission cross member
6. Unscrew fastening screws for securing transmission to engine. Transmission to engine threaded joint point
7. Uncouple transmission from engine.
8. Unscrew fastening screws for transfer box and remove the transmission.
Removing transmission
1. Remove circlips -inset- on support on the transmission.
Disassembly of circlips
2. Remove shift and selector cables from support using special tool removal tool, universal nr.21.
3. Loosen vent line from supports and remove.
Vent line support
4. Attach transmission with support suspending device 2024 a on workshop crane.
Transmission to workshop crane
5. Raise transmission a few centimeters and notch transmission cross member B -A-.
Transmission cross member
6. Unscrew fastening screws for securing transmission to engine. This involves unscrewing four screws on the engine side and six on the transmission side.
Transmission to V6 engine threaded joint points
7. Remove transmission
Refitting transmission
1. Refit the transfer box onto the transmission.
2. Fasten the shift and selector cables to the ball head joint on the support.
Assembly of shift and selector cables
3. Install circlips -inset- on support on the transmission.
Assembly of circlips
4. Connect the vent line for the transfer box on the transmission.
Vent line support
5. Fasten transmission with support suspending device 2024 a on workshop crane. Transmission to workshop crane
6. Fit the transmission onto the engine.
7. Screw in fastening screws for securing transmission to engine. Tightening torque 59 ft. lbs.
Transmission to engine threaded joint point
Note: Screws which are tightened with a torque angle must be replaced with new ones.
8. Raise transmission a few centimeters and install transmission cross member on support. -A- Initial tightening 37 ft. lbs. Final tightening 90°
Transmission cross member
9. Remove support suspending device 2024 a from the transmission.
Refitting transmission
1. Fasten the shift and selector cables to the ball head joint on the support.
Assembly of shift and selector cables
2. Install circlips -inset- on support on the transmission.
Assembly of circlips
3. Connect the vent line for the transfer box on the transmission.
Vent line support
4. Attach transmission with support suspending device 2024 a on workshop crane.
Transmission to workshop crane
5. Refit transmission.
6. Screw in fastening screws for securing transmission to engine. This involves screwing in four screws on the engine side and six on the transmission side. Transmission to V6 engine threaded joint points
Note: Screws which are tightened with a torque angle must be replaced with new ones.
7. Raise transmission a few centimeters and install transmission cross member on support. -A- Initial tightening 37 ft. lbs. Final tightening 90°
Transmission cross member
Subsequent work
Touching up for removing transmission
1. Install engine.
Touching up for refitting transmission
1. Install the starter.
2. Install engine.