Operation CHARM: Car repair manuals for everyone.

Procedures



272219 Removing and Installing Three-Phase Generator

Preliminary work

Preliminary work - three-phase generator
Disconnect battery.

Removing three-phase generator


Installation Position:




Unscrewing Fastening Screws:






1. Unscrew the two fastening screws -1, 2- and remove together with the deflection roller.


Unscrewing The Fastening Screws For The Vacuum Modulator:






2. Unscrew the two fastening screws -3- for the vacuum modulator.


Removing Three-phase Generator From The Engine:






3. Lift the right generator over the bracket on the engine -A-, then pull forwards and down -B- and raise clear of the engine from the rear -C-.


Disconnecting Electrical Connections:






4. Release and unplug the electrical connector -A-.
5. Unscrew fastening nut -B- for the B+ lead -4- and remove the B+ lead.

Installing three-phase generator


Installation Position:




Connecting Electrical Connections:






1. Place the three-phase generator on the engine and fit the B+ lead -4-, tightening with the fastening nut -B-. Tightening torque 11 ftlb..
2. Press in the electric plug until it clicks into place.


Positioning Three-phase Generator On The Engine:






3. Insert the three-phase generator into the engine area -C-, then push upwards -B- and lift over the bracket -A-.


Screwing Down Vacuum Modulator:






4. Position vacuum modulator over the three-phase generator and screw it down with the fastening screws -3-. Tightening torque 6.5 ftlb..


Screwing Down Fastening Screws:






5. Screw down three-phase generator with the two fastening screws -1, 2-. Tightening torque 34 ftlb. Tightening torque 34 ftlb..

Subsequent work

Subsequent work - three-phase generator
Connect battery.