Operation CHARM: Car repair manuals for everyone.

Removing and Installing Additional Coolant Pump

Removing and installing additional coolant pump

Preliminary work





1. Drain cooling system.





2. Remove front left wheel housing liner.

Removing the additional coolant pump





1. Undo sheetmetal holder of coolant line by removing fastening screw (M6 x 16) on the body. Unclip the coolant line from the holder. Carefully pull the additional coolant pump forward under the wing. Pull off electric connector -1- on the pump. Then open the coolant hoses -2 and 3- and remove the pump by loosening the screw-type hose clamp.

Installing additional coolant pump





1. Insert the additional coolant pump in the screw-type hose clamp and screw in the fastening screw hand-tight. Install the coolant hoses -2 and 3-, position the spring-band clamps and then connect the electric connector -1-. Clip coolant lines into holder and fasten sheetmetal holder of coolant line by mounting the fastening screw on the body. Tightening torque: 7.5 ft-lb.

Subsequent work

Note: If necessary, the system can be checked for leaks.

1. Fill and bleed the cooling system.





2. Install front left wheel housing liner.