Operation CHARM: Car repair manuals for everyone.

Removing and Installing Main Wiring Harness - Roof



Removing And Installing Main Wiring Harness - Roof

Removing main wire harness - roof

Information







NOTE:
- The repair instructions document "Main wire harness" is divided into several chapters because of its size.
- For body repairs, refer to the specific chapters on installing and removing individual sections of wiring.

ATTENTION:
- The main wire harness contains all airbag lines, antenna lines and optical waveguides.
- The main wire harness must therefore not be cut for major repair work and must be replaced complete.
- If individual lines are damaged, isolate them (disconnect, remove plug contacts from plug connections etc.) and replace the original wire harness by installing new lines.

Removing main wiring harness - left roof area
Remove headliner.
Disconnect the battery.

1. Unclip wiring harness -arrows-.







Remove main wire harness - dashboard area and centre console.

Removing main wiring harness - right roof area
1. Cut tie-wrap -a- (roof rack rear).







2. Release bracket -Arrows A- and remove the plug connections -Arrows B-.
3. Release plug connections (roof rack rear) -Arrow C- and disconnect -Arrows D-.
4. Release socket holder -Arrows A- and remove it -Arrow B-.







5. Release socket holder -Arrow C-, open it -Arrow D- and remove the lines -Arrow E-.
6. Disconnect plug connection of water line (roof rack rear) -Arrows-.







7. Cut the tie-wraps -Arrows A-.







8. Unclip wire harness -Arrows B-.
9. Disconnect plug connection of water line.

Remove main wire harness - dashboard area and centre console.

Removing main wiring harness - sunroof, right roof area
Remove rear roof trim panel.

1. Release plug connection (roof rack rear) -Arrows A- and disconnect -Arrow B-.







2. Cut open tie-wraps -arrows- and remove the wire harness.







Remove main wire harness.

Installing main wire harness - roof

Installing main wiring harness - sunroof, right roof area
Install main wire harness - dashboard area and centre console.

1. Connect plug connection (roof rack rear) -Arrows A- until locking tabs -B- are felt to engage.







2. Fasten lead with new tie-wraps -arrows-.







Install rear roof trim panel.

Installing main wiring harness - right roof area
Install main wire harness - dashboard area and centre console.

1. Clip in wire harness -Arrows A-.







2. Fasten lead to sunroof with new tie-wraps -B-.
3. Connect the water line -Arrow C-.
4. Connect antenna lines (roof rack rear) -Arrows A- until locking tabs -B- are felt to engage.







5. Fasten line with a new tie-wrap -a-.
6. Press antenna lines into the bracket -Arrow C- until locking tabs are felt to engage -D-.
7. Connect the water line (roof rack rear) -arrows-.







8. Insert line into the socket holder (roof rack rear) -Arrow A-.







9. Close the holder -Arrow B- until the locking tab -C- is felt to engage.
10. Insert bracket into roof rack and press down -Arrow D- until locking tabs are felt to engage -E-.

Installing main wiring harness - left roof area
Install main wire harness - dashboard area and centre console.

1. Clip in wire harness -arrows-.







Install headliner.