Front Axle/Removing and Installing Rubber Mounting For Four-Wheel Final Drive

Removing and installing rubber mounting for four-wheel final drive
Tools

Preliminary work, rubber mounting on four-wheel final drive
1. Remove four-wheel final drive.

Removing rubber mounting for four-wheel final drive

Removing rubber mounting for four-wheel final drive, drive side

Rubber Mounting, Drive Side -1-:

1. Mark rubber mounting for transmission housing at the installation position -arrow-.

2. Position special tool assembly fixture 9716 a/ b on rubber mounting.
3. Remove rubber mounting on drive side -arrow-.

Removing rubber mounting for four-wheel final drive, right output side

Rubber Mounting For Right Output Side -2-:

1. Mark rubber mounting for transmission housing at the installation position -arrow-.

2. Position special tool assembly fixture 9716 a/ b on rubber mounting.
3. Remove rubber mounting in direction of arrow -arrow-.

Removing rubber mounting for four-wheel final drive, left output side

Rubber Mounting For Left Output Side -3-:

1. Mark rubber mounting for transmission housing at the installation position -arrow-.

2. Position special tool assembly fixture 9716 a/ b on rubber mounting.
3. Remove left rubber mounting -arrow-.

Installing rubber mounting for four-wheel final drive

Installing rubber mounting for four-wheel final drive, drive side

Rubber Mounting, Drive Side -1-:

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting.
2. Position rubber mounting in housing using special tool assembly fixture 9716 a/ b/ c.

3. Pull in rubber mounting in direction of travel until installation position is reached. Measure distance between assembly fixture ring and housing using workshop caliper gauge 139.- Distance: 7.5 mm ±0.1 mm

Installing rubber mounting for four-wheel final drive, right output side

Rubber Mounting For Right Output Side -2-:

Note: Noises in drive line
^ Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
^ Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting.
2. Position special tool assembly fixture 9716 a/ b on rubber mounting.

3. Pull in rubber mounting until installation position is reached.

4. Rubber mounting must be centred -arrows- in housing.

Installing rubber mounting for four-wheel final drive, left output side

Rubber Mounting For Left Output Side -3-:

2. Position special tool assembly fixture 9716 a/ b/ c on rubber mounting.
3. Press rubber mounting flush into housing. -direction of arrow-

Subsequent work for four-wheel final drive

Touching up, rubber mounting on four-wheel final drive
1. Install four-wheel final drive.