Removing and Installing Front Power Windows

645219 Removing And Installing Front Power Windows

Preliminary work
1. Remove door unit carrier.
2. Remove front door window.

Removing front power windows

Installation position of front power windows:

Removing rubber sleeve:

1. Remove rubber sleeves -1-.

Unclipping cable:

2. Unclip cable at retaining clip -1-.

Releasing power windows:

3. Unscrew fastening nuts -2- on power windows -1-.

Removing power windows:

4. Fold power windows -1- together and remove through the door opening -arrow-.

Installing front power windows

Adjusting the lower stop of the power window unit

Installation position of front power windows:

Limit stop adjustment:

NOTE:
- When replacing the power window unit, make sure that the correct position of the lower limit stop is selected for the respective model.
- There are three bores lying one above the other with the screwed-on limit stop in the front power window unit rail.
- The limit stop must be fitted in the bottom bore for the 997 model.

Installing front power windows

Installation position of front power windows:

Installing power windows:

1. Fold power windows -1- together and insert through the door opening -arrows-.

ATTENTION:
Noises on the power windows due to interfacing the window lifter rails.
- When moving the window lifter rails, they must be adjusted in parallel both during the first installation as well as during subsequent adjustment.

Securing power windows:

2. First position the lower fastening points of the power windows -1- to the dimension -X = 5 mm- and tighten with fastening nuts - 2-. Tightening torque Final tightening 7 ftlb.

Securing power windows:

3. Then screw down the upper fastening points of the power windows -1- with the fastening nuts -2-. Tightening torque Final tightening 7.2 ftlb.

Clipping in cable:

4. Clip in cable at retaining clip -1-.

Fitting rubber sleeve:

5. Fit rubber sleeves -1-.

Subsequent work
1. Install door unit carrier.
2. Install front door window.