Removing and Installing Three-Phase Generator

Removing And Installing Three-Phase Generator







Preliminary work
1. Disconnect battery.
2. Remove drive belt.

Removing the three-phase generator












1. Unscrew fastening screw -2- .
2. Unscrew fastening screw -3- three turns. The threaded bush in the linkage lever of the generator -1 - must be reset in order to establish the required play to extend the generator. This can be done by tapping lightly on the fastening screw using an aluminium mandrel -2- .
3. Remove generator -1- upwards out of the slotted support. Unscrew fastening screw -3- and remove, together with the deflection roller -4- .







4. Turn generator -1- clockwise -arrow A- until the holding arm projects beyond the lug.
5. Tilt generator -1- carefully outwards and to the front -arrow B- until the electrical connections are accessible.







6. Release connector -2- and remove it -arrow a- .
7. Unscrew fastening nut -3- for the B+ lead -4- and remove the B+ lead -4- . Remove generator -1- .

Installing the three-phase generator







1. Insert generator -1- , connect B+ lead -4- and tighten with fastening nut -3- . - Tightening torque: 15 Nm (11 ftlb.)
2. Connect plug -2- until it clicks into place.







3. Run in generator -1- carefully to the rear -arrow A- .
4. Turn generator -1- in an anticlockwise direction -arrow B- until the holding arm fits into its installation position behind the lug.







5. Insert and position fastening screw -3- and deflection roller -4- in generator -1-
6. Insert generator -1- and fastening screw -3- from above into the slotted support and tighten fastening screw -3-. - Tightening torque: 46 Nm (34 ftlb.)
7. Tighten fastening screw -2-. - Tightening torque: 46 Nm (34 ftlb.)

Subsequent work
1. Install drive belt.
2. Connect the battery and carry out "Work instructions after disconnecting the battery".