343527 Removing and mounting transmission
WM 343527 Removing and mounting transmission
Tools
Technical values
Preliminary work
Preliminary work for removing the transmission
1. Remove engine. -> 100121 Removing engine Removal and Replacement
Removing transmission
1. Remove circlips -inset- on support on the transmission.
Disassembly of circlips
2. Remove shift and selector cables from support using special tool removal tool, universal nr.21. Remove selector support with cables.
Disassembly of shift and selector cables
3. Loosen vent line from supports and remove.
Vent line support
4. Fasten transmission with support suspending device 2024 a on workshop crane.
Transmission to workshop crane
5. Raise transmission a few centimetres and notch transmission cross member. -A-
Transmission cross member
6. Unscrew fastening screws for securing transmission to engine.
Transmission to engine threaded joint point
7. Uncouple transmission from engine.
8. Unscrew fastening screws for transfer box and remove the transmission.
Mounting transmission
Refitting transmission
1. Refit the transfer box onto the transmission.
2. Fasten the shift and selector cables to the ball head joint on the support.
Assembly of shift and selector cables
3. Install circlips -inset- on support on the transmission.
Assembly of circlips
4. Connect the vent line for the transfer box on the transmission.
Vent line support
5. Fasten transmission with support suspending device 2024 a on workshop crane.
Transmission to workshop crane
6. Fit the transmission onto the engine.
7. Screw in fastening screws for securing transmission to engine. => Tightening torque: 59 ftlb.
Transmission to engine threaded joint point
Information
- Screws which are tightened with a torque angle must be replaced with new ones.
8. Raise transmission a few centimetres and install transmission cross member on support. -A- => Initial tightening: 37 ftlb. => Final tightening: 90°
Transmission cross member
9. Remove support suspending device 2024 a from the transmission.
Subsequent work
Touching up for removing transmission
1. Install engine. -> 100123 Installing engine. Removal and Replacement