Engine Controls - 'Turbo Power Kit' Installation: Overview
Cayenne (9PA)34/07 ENU 1001
Installation and Conversion Instructions
"Turbo" Power Kit (I-no. E81)
NOTE:
This bulletin replaces Installation and Conversion Information bulletin, Group 1, #34/07, dated March 21, 2008.
Information:
Retrofitting
Model Year:
As of 2008
Restrictions:
- If an external spare wheel carrier is fitted, ONLY a 20-inch SportTechno wheel (9J x 20 RO 60) or smaller can be transported.
- All Cayenne 17-inch and 18-inch wheels are NOT approved for the Cayenne Turbo with power kit.
The Manufacturer Approval document "Approved tires, wheels and spacers" --> Manufacturer's Certificate '444000 Approved tires, wheels and spacers' lists all currently approved wheels and tires.
21-inch wheels with appropriate tires are recommended for an optimal improvement in driving dynamics.
NOTES:
A "Power kit" parts kit is available for the standard Cayenne Turbo.
The following parts are replaced or changed on the vehicle:
- larger brake discs, calipers and reinforced tie rods (1)
- new primary catalytic converters
- new cardan shaft
- new intake manifold with carbon badges and electronic throttle adjuster, incl. carbon cover
- modified map for the DME control unit
(1) ONLY required for vehicles manufactured up to May 2008 (calendar week 22 = CW 22) with a small brake system. The larger brake system is used on vehicles of CW 22.
These part have been tested and approved by Porsche.
The Turbo power kit is also available as a factory installed option for new vehicles under Exclusive Option No. "E81".
Retrofitting the Cayenne Turbo results in:
- an increase in performance from 368 kW (500 bhp) to 397 KW (540 bhp)
- an increase in torque from 700 Nm (518 ftlb..) to 750 Nm (555 ftlb.)
- improved acceleration for 0-100 km/h (0-60 mph) from 4.9 to 4.7 seconds
- an increase in top speed from 275 km/h (172 mph) to 279 km/h (174 mph)
- improved acceleration at 180 - 120 km/h (50 - 75 mph) in the 5th gear from 5.5 seconds to 5.4 seconds.
The DME control unit must be programmed using the PIWIS Tester in order to increase performance.
The immobilizer code and a new enabling code (FSC), which must be generated for the Turbo power kit, is needed for this.
NOTE:
When ordering the part number, always specify the vehicle identification number (VIN) of the vehicle to be converted.
Order the part numbers in accordance with instructions.
A new enabling code for the Turbo power kit is generated following receipt of the order and is stored under the vehicle code information in the PIWIS information system.
Once you confirm the order, the enabling code for the Turbo power kit and the immobilizer code can be obtained from the vehicle code information for the vehicle to be converted.
Parts Info:
955.044.100.01 --> Turbo power kit; complete for vehicles manufactured up to CW 22/08
955.044.100.02 --> Turbo power kit; complete (without brake system, tie rods) for vehicles manufactured for CW 22/08 onwards
Parts List
Materials:
000.043.207.07 1x Optimoly Paste MF
Warranty:
Retrofitting:
Warranty in accordance with Repair Conditions and the Warranty Conditions for Original Porsche Parts.
New vehicle with power kit "E81":
Vehicle warranty in accordance with Porsche Guidelines.
Tools:
Transmission Jack V.A.G 1383 A 1802 Brake service unit ROMESS S 30-60 1181
PIWIS Tester 9718 Shop light
Open-ended/ring wrench a/f8/10 Toggle with extension, 3/4-inch
Press tool T10187 Trox wrench T40/T50
Screwdriver 9546 Phillips screwdriver (large)
Snap ring pliers Master set T10190
Battery Charger ACCTIVA Professional Flash V.A.G 1923 Open-jawed wrench insert Nr. 95-2
70A 1316
Pliers Nr. 74 Flat screwdriver (medium, large)
Socket-wrench insert a/f Open-jawed wrench insert Nr. 95-1
10/12/13/15/16/19/21/32/18
Ratchet, 1/4-inch, 1/2-inch, 3/8-inch with
extension Torque angle torque wrench Nr. 88
Torque wrench Nr. 90 Pos. 1 Hexagon socket a/f 3/6
Torque wrench Nr. 90 Pos. 6 Torque wrench Nr. 90 Pos. 3
Open-end/ring wrench Nr. 96-3 Open-end/ring wrench Nr. 98
Centering tool 9680 Open-end/ring wrench Nr. 97
Working Times