Operation CHARM: Car repair manuals for everyone.

Discharge Air Temperature Sensor / Switch: Service and Repair


WM 875819 Removing and installing temperature sensors/interior temperature sensors on heater

Information

- Vehicles with manual air conditioner only have the evaporator temperature sensor -1- installed.

- Before removing the temperature sensors/interior temperature sensors, switch off the ignition and remove the ignition key.





Positions of the air conditioning unit temperature sensor





Preliminary work

Preliminary work - evaporator temperature sensor

Remove glove compartment. -> 681519 Removing and installing glove compartment - section on "removing" Service and Repair

Preliminary work - intake air temperature sensor

Remove the cover from under the right dashboard. -> 702219 Removing and reinstalling cover under dashboard - section on "Removing" 702219 Removing and Installing Cover Under Dashboard

Preliminary work for centre temperature sensor/side vents right side

Remove glove compartment. -> 681519 Removing and installing glove compartment - section on "removing" Service and Repair

Preliminary work for centre temperature sensor/side vents left side

Removing servomotor for air conditioner. -> 872019 Removing and reinstalling servo motor - section on "Removing" Service and Repair

Preliminary work for temperature sensor for footwell outlet vent, left side

Remove servomotor. -> 872019 Removing and reinstalling servo motor - section on "Removing" Service and Repair

Preliminary work for temperature sensor for footwell outlet vent, right side

Remove glove compartment. -> 681519 Removing and installing glove compartment - section on "removing" Service and Repair

Removing temperature sensors/interior temperature sensors on heater

Removing the evaporator temperature sensor

1. Turn temperature sensor -1- 90° and remove from the heating/air-conditioning unit.
2. Press latch on the electric connector for the sensor -1- -arrows a- and pull off the connector.





Removing the evaporator temperature sensor

Removing the intake air temperature sensor

1. Turn temperature sensor -2- 90° and remove from the heater/air-conditioning unit.
2. Press latch on the electric connector for the sensor -2- -arrows a- and pull off the connector.





Removing the intake air temperature sensor

Removing the centre temperature sensor/side vents right side

1. Turn temperature sensor 90° and remove from the heater/air-conditioning unit.
2. Press latch on the electric connector for the sensor -arrow a- and pull off the connector.





Removing the centre temperature sensor/side vents right side

Removing centre temperature sensor/side vents left side

1. Press latch on the electric connector for the sensor -4- -arrows a- and pull off the connector.
2. Turn temperature sensor -4- 90° and remove from the heater/air-conditioning unit.





Removing centre temperature sensor/side vents left side

Removing the temperature sensor footwell vent left side

1. Press latch on the electric connector for the sensor -5- and pull off the connector.
2. Turn temperature sensor -5- 90° and remove from the heater/air-conditioning unit.





Removing the temperature sensor footwell vent left side

Temperature sensor for footwell outlet vent, right side

1. Turn temperature sensor by 90° and pull it out of the heater housing.
2. Press latch on connector -arrows a- and pull off connector from the temperature sensor.





Temperature sensor for footwell outlet vent, right side

Installing temperature sensors/interior temperature sensors on heater

Installing the evaporator temperature sensor

1. Insert the electric connector into the sensor -1- until the connector is felt to engage.
2. Slide in the temperature sensor -1- into the heating/air-conditioning unit and turn 90°.





Installing the evaporator temperature sensor

Installing the intake air temperature sensor

1. Insert the electric connector into the sensor -2- until the connector is felt to engage.
2. Slide in the temperature sensor -2- into the heating/air-conditioning unit and turn 90°.





Installing the intake air temperature sensor

Installing the centre temperature sensor/side vents right side

1. Insert the electric connector into the sensor -3- until the connector is felt to engage.
2. Slide in the temperature sensor -3- into the heating/air-conditioning unit and turn 90°.





Installing the centre temperature sensor/side vents right side

Installing the centre temperature sensor/side vents left side

1. Slide in the temperature sensor -4- into the heating/air-conditioning unit and turn 90°.
2. Insert the electric connector into the sensor -4- until the connector is felt to engage.





Installing the centre temperature sensor/side vents left side

Installing the temperature sensor footwell outlet vent left side

1. Slide in the temperature sensor -5 - into the heating/air-conditioning unit and turn 90°.
2. Insert the electric connector into the sensor -5- until the connector is felt to engage.





Installing the temperature sensor footwell outlet vent left side

Installing temperature sensor for footwell outlet vent, right side

1. Insert electric connector into the temperature sensor until it is felt to engage.
2. Slide in the temperature sensor into the heater and turn 90°. Ensure it is seated properly.





Installing temperature sensor for footwell outlet vent, right side

Subsequent work

Touch up - evaporator temperature sensor

Install glove compartment. -> 681519 Removing and installing glove compartment - section on "installing" Service and Repair

Touch up - intake air temperature sensor

Install the cover under the right dashboard. -> 702219 Removing and reinstalling cover under dashboard - section on "Installing" 702219 Removing and Installing Cover Under Dashboard

Touch up - centre temperature sensor/side vents right side

Install glove compartment. -> 681519 Removing and installing glove compartment - section on "installing" Service and Repair

Touch up - centre temperature sensor/side vents left side

Installing the servomotor for air conditioning. -> 872019 Removing and reinstalling servo motor - section on "Installing" Service and Repair

Touch up - temperature sensor for footwell outlet vent, left side

Install servomotor. -> 872019 Removing and reinstalling servo motor - section on "Installing" Service and Repair