Operation CHARM: Car repair manuals for everyone.

Engine Carrier



Removing and installing engine carrier on DFI engines





Preliminary work

Caution
Incorrect positioning of transmission jack on oil pan or support surface too small!
Oil pan or oil guide housing can break.


- Use wide, rubber-coated support surface on the transmission jack.
- Choose a solid area on the underside of the engine or on the transmission.

1. Prop up the engine from underneath with a transmission jack (with a wide, rubber-coated support surface) or support the engine on the body.
2. Remove engine guard.
3. Remove front axle far enough for the engine carrier to be removed.

Information

Component overview





Left bracket for auxiliary units and engine mounting

1 - Bracket for auxiliary units/engine mounting

2 - Screw, M10 x 45 - Tightening torque: 65 Nm (48 ftlb.)

3 - Hydraulic mount, left

4 - Engine carrier

5 - Screw, M10 x 65 - Tightening torque: 60 Nm (44 ftlb.)

6 - Dowel sleeve

7 - Nut, M12 x 1.5 - Tightening torque: 75 Nm (56 ftlb.)





Right bracket for auxiliary units and engine mounting

1 - Engine carrier, cylinders 1 to 4

2 - Screw, M10 x 45 - Tightening torque: 65 Nm (48 ftlb.)

3 - Hydraulic mount, right

4 - Engine carrier

5 - Screw, M10 x 65 - Tightening torque: 60 Nm (44 ftlb.)

6 - Nut, M12 x 1.5 - Tightening torque: 75 Nm (56 ftlb.)

7 - Bores for screws, M10 x 45

A - Installation view of engine carrier on crankcase

Installing engine carrier

1. Install engine carrier. Then fit all the screws by hand and tighten them slightly. Replace the screws for the body.





Engine carrier





Fastening screws for engine mounting

2. Tighten new fastening screws securing the engine carrier to the body. - Initial tightening: 120 Nm (89 ftlb.) - Torque angle: 180°
3. Tighten screws between engine carrier and hydraulic mount. - Tightening torque: 60 Nm (44 ftlb.)

Subsequent work

1. Install front axle.
2. Install engine guard.