Operation CHARM: Car repair manuals for everyone.

Front Axle

WM 396119 Removing and installing rubber mounting for four wheel final drive








Preliminary work for rubber mounting on four-wheel final drive

Preliminary work, rubber mounting on four-wheel final drive

1. Remove four-wheel final drive.

Removing rubber mounting for four-wheel final drive

Removing rubber mounting for four-wheel final drive, drive side





Rubber mounting, drive side -1-

1. Mark rubber mounting for transmission housing at the installation position -arrow-.





Marking for rubber mounting

2. Position special tool assembly fixture 9716 a/b on rubber mounting.





Removing rubber mounting, drive side

3. Remove rubber mounting on drive side -arrow-.

Removing rubber mounting for four-wheel final drive, right output side





Rubber mounting for right output side -2-

1. Mark rubber mounting for transmission housing at the installation position -arrow-.





Marking for rubber mounting

2. Position special tool assembly fixture 9716 a/b on rubber mounting.





Removing right rubber mounting

3. Remove rubber mounting in direction of arrow -arrow-.

Removing rubber mounting for four-wheel final drive, left output side





Rubber mounting for left output side -3-

1. Mark rubber mounting for transmission housing at the installation position -arrow-.





Marking for rubber mounting

2. Position special tool assembly fixture 9716 a/b on rubber mounting.





Removing left rubber mounting

3. Remove left rubber mounting -arrow-.

Installing rubber mounting for four-wheel final drive

Installing rubber mounting for four-wheel final drive, drive side





Rubber mounting, drive side -1-

Information
Noises in drive line
- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark center of bulge in rubber mounting.





Marking for center of rubber mounting

2. Position rubber mounting in housing using special tool assembly fixture 9716 a/b/c.
3. Pull in rubber mounting in direction of travel until installation position is reached. Measure distance between assembly fixture ring and housing using workshop caliper gauge 139. - Distance: 7.5 mm ±0.1 mm





Installation position of rubber mounting

Installing rubber mounting for four-wheel final drive, right output side





Rubber mounting for right output side -2-

Information
Noises in drive line
- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

Information
Noises in drive line
- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark center of bulge in rubber mounting.





Marking for center of rubber mounting

2. Position special tool assembly fixture 9716 a/b on rubber mounting.
3. Pull in rubber mounting until installation position is reached.





Installing rubber mounting

4. Rubber mounting must be centered -arrows- in housing.





Installation position of rubber mounting

Installing rubber mounting for four-wheel final drive, left output side





Rubber mounting for left output side -3-

Information
Noises in drive line
- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

Information
Noises in drive line
- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing
- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark center of bulge in rubber mounting. -arrows-





Marking for center of rubber mounting

2. Position special tool assembly fixture 9716 a/b/c on rubber mounting.





Positioning bearing

3. Press rubber mounting flush into housing. -direction of arrow-

Subsequent work for four-wheel final drive

Touching up, rubber mounting on four-wheel final drive

1. Install four-wheel final drive.