Disassembling and Assembling Rear Lid

Disassembling And Assembling Rear Lid

Technical values







Preliminary work

1. Remove trim panel for rear lid. Refer to Removing and installing trim panel for rear lid.
2. Remove trim panel for rear lid (window frame). Refer to Removing and installing trim panel for tailgate.
3. Remove balancing weight for rear lid. Refer to Removing and installing balancing weight for rear lid.
4. Remove additional brake light. Refer to Removing and installing additional brake light.
5. Remove wiper motor for rear window washer. Refer to Removing and installing wiper motor for rear window washer.
6. Remove upper part of lid lock. Refer to Removing and installing upper part of rear lid lock.
7. Remove logo. Refer to Removing and installing rear logo.
8. Remove rear window. Refer to Removing and installing rear window.
9. Remove rear lid. Refer to Removing and installing rear lid.

Disassembling rear lid

1. Removing adjusting element
1.1. Release lugs -arrow- on adjusting element -1- and take out from the rear lid -2-.







2. Removing fastening clips
2.1. Press out fastening clips -1-.
2.2. Check fastening clips -1- ; if necessary, replace.







3. Removing fixing clip
3.1. Remove fixing clip -1-.
3.2. Check fixing clip -1- ; if necessary, replace.







4. Removing adjusting buffer
4.1. Loosen fastening screw -1- three turns.
4.2. Take off adjusting buffer -2- in direction of arrow.
4.3. Unscrew fastening screw -1- completely.







5. Removing ball pin for pneumatic spring
5.1. Unscrew ball pin -1- in direction of arrow.







Assembling rear lid

1. Installing ball pin for pneumatic spring
1.1. Screw down ball pin -1- in direction of arrow. Tightening torque: 23 Nm (17 ftlb.)








2. Installing adjusting buffer
2.1. Screw in fastening screw -1-
2.2. Position adjusting buffer -2- in direction of arrow and tighten fastening screw -1-. Tightening torque: 10 Nm (7.5 ftlb.)







3. Installing fixing clip
3.1. Press in fixing clip -1-.







4. Installing fastening clips
4.1. Press in fastening clips -1-.







5. Installing adjusting element
5.1. Position adjusting element -1- on rear lid -2- and press in until lugs -arrow- are felt to engage.







Subsequent work

1. Install rear lid. Refer to Removing and installing rear lid.
2. Install rear window. Refer to Removing and installing rear window.
3. Install logo. Refer to Removing and installing rear logo.
4. Install upper part of lid lock. Refer to Removing and installing upper part of rear lid lock.
5. Install wiper motor for rear window washer. Refer to Removing and installing wiper motor for rear window washer.
6. Install additional brake light. Refer to Removing and installing additional brake light.
7. Install balancing weight for rear lid. Refer to Removing and installing balancing weight for rear lid.
8. Install trim panel for rear lid (window frame). Refer to Removing and installing trim panel for tailgate.
9. Install trim panel for rear lid. Refer to Removing and installing trim panel for rear lid.