Removing and Installing Service Tray

Removing And Installing Service Tray

Technical values







Preliminary work

1. Remove carpet lining for cross member rear wall. Refer to Removing and installing rear luggage compartment trim.
2. Remove cover for rear. Refer to Removing and installing cover for rear.
3. Drain coolant. Refer to Draining and filling coolant.

Removing service tray







WARNING: Danger of scalding with hot engine oil.
- Allow engine and components to cool down.
- Avoid contact with the skin and eyes.
- Wear suitable protective clothing.

WARNING: Coolant is corrosive and hazardous to health.
- Risk of skin and eye irritation.
- Wear protective gloves and goggles.
- If you come into contact with coolant, wash off immediately with plenty of warm water.

1. Pull off spring band clamp -1- on oil hose -2-. Pull oil hose out of service tray -3-.







2. Pull spring band clamp off filler hose -4-. Pull filler hose out of service tray.
3. Pull spring band clamp off breather hose -5-. Pull breather hose out of service tray.
4. Open service tray cover -1-.







5. Press out cap -2- with a screwdriver. Unscrew fastening nut -3-.
6. Unclip locking lug at the bottom of the service tray -4- (-Arrow A-) and pull out service tray in -direction of arrow B-.
7. Unscrew fastening nuts -1- and remove service tray assembly frame -2-.







8. Remove and check service tray sealing frame -1-, and replace it if necessary.







Installing service tray

1. Position service tray sealing frame -1- on the body.







2. Position service tray assembly frame -2- on the body and screw fastening nuts -1- on slightly.







3. Clip service tray -1- onto the assembly frame in direction of arrow and screw fastening nut -2- on slightly.







4. Attach breather hose -5- to the service tray -3- and fit the spring band clamp -1-.







5. Attach filler hose -4- to the service tray and fit the spring band clamp.
6. Attach oil hose -2- to the service tray and fit the spring band clamp.
7. Check that the hoses are firmly in place.
8. Install carpet lining for cross member rear wall. Refer to Removing and installing rear luggage compartment trim.
9. Install cover for rear. Refer to Removing and installing cover for rear.
10. Align service tray -1- with cover for the rear and carpet lining, and screw down the fastening nuts -2-. Tightening torque: 6 Nm (4.5 ftlb.)







11. Press cap -3- onto the upper fastening nut -2-.

Subsequent work

1. Fill coolant and bleed cooling system. Refer to Draining and filling coolant.