340819 Removing and installing gearshift bracket

WM 340819 Removing and installing gearshift bracket

Tools





Technical values





Preliminary work for gearshift bracket

1. Remove shift-lever knob. -> 340419 Removing and installing shift-lever knob - section on "Removing" 340419 Removing and installing shift-lever knob
2. Remove switch console. -> 962719 Removing and installing switch console - section on "removing" 962719 Removing and installing switch console
3. Detach torque supports at top and bottom from engine. -> 103719 Removing and installing torque support 103719 Removing and installing torque support

Removing gearshift bracket

1. Remove design cover from Y-shaped pipe.
2. Remove Y-shaped pipe from intake manifold.





Removing Y-shaped pipe

3. Unscrew fastening screws -arrows- from gearshift bracket.





Mounting for gearshift bracket

4. Detach connector -arrow- from transmission.





Transmission connector

5. Position transmission jack under transmission support.
6. Unscrew fastening screws from transmission support.





Transmission support to body

7. Lower transmission on transmission support by max. 25 mm.





Lowering transmission support

8. Lever off cable ends -1- on the transmission using disassembly tool Nr.21.





Operating cable connection to transmission

9. Remove tab washers -2- for the operating cables from the support using a screwdriver.





Operating cable connection to transmission

10. Remove gearshift bracket together with operating cables.
11. Align gearshift bracket in neutral position using locking bridge 9619/2.





Aligning gearshift bracket

12. Measure excess operating cable -X- at the cable end and write it down. The dimension -X- is needed for pre-positioning during installation.





Measuring excess operating cable

13. Unscrew fastening screws -arrows- from the bottom of the gearshift bracket and remove cover.





Screws on gearshift bracket cover

14. Release adjuster from the gearshift bracket. To do this, release the catch using a screwdriver -arrow-.





Operating cable connection to gearshift bracket

15. Remove safety clips -arrows- from the gearshift bracket.





Safety clips on gearshift bracket

16. Remove operating cables from the gearshift bracket.

Installing gearshift bracket

1. Insert operating cables into gearshift bracket and install safety clips -arrows-.





Installing safety clips

2. Insert cable ends -arrow- into the adjuster.





Inserting adjuster

3. Align gearshift bracket in neutral position using locking bridge 9619/2.





Aligning gearshift bracket

4. When fitting the gearshift bracket, adjust the position -X- of the operating cables before removal and latch in adjuster.





Measuring excess operating cable

5. Screw in fastening screws -arrows- for cover on gearshift bracket.





Screws on gearshift bracket cover

6. Locking bridge 9619/2 on the gearshift bracket must be removed.
7. Install gearshift bracket together with operating cables.
8. Guide rubber sleeve on the operating cable through the support and latch the cable ends -1- onto the transmission.





Operating cable connection to transmission

9. Insert safety clips -2- on the support.





Operating cable connection to transmission

10. Check position of clips using a mirror.
11. Press gearshift bracket into the cut-out in the cardan tunnel.
12. Screw in fastening screws for transmission support. => Tightening torque: 65 Nm (48 ftlb.)





Transmission support to body

13. Tighten fastening screws -arrows- for gearshift bracket to cardan tunnel. => Tightening torque: 6 Nm (4.5 ftlb.)





Mounting for gearshift bracket

14. Release adjuster -arrows-.





Latching adjuster into place

15. Align gearshift bracket in neutral position using locking bridge 9619/2.





Aligning gearshift bracket

16. Latch adjuster -arrows- into place





Latching adjuster into place

Subsequent work for gearshift bracket

1. Install switch console. -> 962719 Removing and installing switch console - section on "Installing" 962719 Removing and installing switch console
2. Install shift-lever knob. -> 340419 Removing and installing shift-lever knob - section on "Installing" 340419 Removing and installing shift-lever knob
3. Secure torque supports at top and bottom to engine. -> 103719 Removing and installing torque support - section on "Installing" 103719 Removing and installing torque support