647519 Removing and installing rear side window
WM 647519 Removing and installing rear side window
Tools
Technical values
Preliminary work
1. Remove additional seal. -> 586655 Replacing additional seal for rear window frame 586655 Replacing Additional Seal for Rear Window Frame
Removing rear side window
Information
- The moulding will be damaged when the top clips are removed.
Clips on moulding
Installation position of rear moulding
1. Drill out fastening rivets -1- at the top and remove the remaining pieces of the rivets.
Drilling out fastening rivets
2. Pull seal on moulding off the B-pillar cover at the rear.
Pulling off seal
3. Pull front window guide out of the B-pillar cover.
Pulling window guide out of B-pillar cover
4. Remove the side window.
Pulling window guide out of side window
4.1. Unclip retaining clips on moulding -A-.
4.2. Pull window guide out of the side window -B-.
4.3. Unscrew fastening screws -2-.
Unscrewing fastening screws
4.4. Lift up the moulding -A-.
Swivelling out side window
4.5. Swivel out the side window -B-.
4.6. Remove guide pin -C- and side window.
5. Drill out fastening rivets -1- on moulding and remove the remaining pieces of the rivets.
Drilling out fastening rivets
6. Remove the moulding.
Installing rear side window
Information
- Do not clip in the clips on the new moulding until you have finished all work in the door sub-frame area.
Clips on moulding
1. Position the new moulding on the door sub-frame.
Fitting roof moulding
1.1. Guide rubber seal on moulding into the B-pillar cover.
1.2. Make sure that the front edge of the moulding is flush with the front edge of the B-pillar cover.
2. Secure the moulding at the top with rivets using a hand riveting tool Nr.124-1 Pos.1.
Securing moulding with rivets
3. Secure the moulding at the rear with rivets using a hand riveting tool Nr.124-1 Pos.1.
Securing rear moulding with rivets
4. Affix seal to the front edge of the B-pillar cover.
Affixing seal
5. Pull new window guide into the B-pillar cover from below.
Pulling in window guide
6. Pull window guide -3- into the side window -4-.
Pulling window guide into the side window
7. Fit the side window.
Fitting side window
7.1. Lift up the moulding -A-.
7.2. Insert guide pin for side window -B-.
7.3. Swivel in side window -C-.
8. Press middle section of window guide into the moulding -A-.
Fitting window guide
8.1. Press middle section of window guide into the corners -B-.
8.2. Make sure that the window guide is flush at both corners.
9. Loosely screw in fastening screws -2- for the side window so that the side window can still be moved.
Securing side window
10. Adjust rear side window. -> 647519 Removing and installing rear side window - section on "Adjusting"
11. Clip in moulding at the bottom.
Clipping in moulding at the bottom
12. Clip in fixing clip for moulding.
Clips on moulding
Adjusting rear side window
1. Adjust side window.
Adjusting side window
1.1. Fit and close the door window.
1.2. Position door window parallel to the B-pillar trim -A-.
1.3. Position side window parallel to the door window -B-.
1.4. Make sure that the B-pillar trim is parallel to the side window.
1.5. Check that the door window can move freely -C-.
1.6. Remove door window glass.
Removing door window glass
1.7. Tighten fastening screws -2- for the side window => Tightening torque: 3.5 Nm (2.5 ftlb.)+10°.
Securing side window
Subsequent work
1. Install additional seal for rear window frame. -> 586655 Replacing additional seal for rear window frame 586655 Replacing Additional Seal for Rear Window Frame