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136019 Removing And Installing Flywheel - PDK Transmission - Turbo


WM 136019 Removing and installing flywheel - PDK transmission - Turbo

Tools





Technical values






Preliminary work

1. Remove Porsche Double Clutch (PDK).
=> 373419 Removing and installing Porsche Double Clutch (PDK) - section on "Removing"

Removing flywheel - Porsche Double Clutch (PDK)

1. Position special tool toothed segment 9538/1 -1- for countering at the starter ring gear and place it on the cast strut.





Toothed segment position for loosening screws

NOTICE

Removing and installing flywheel

- Leaks
- Risk of damage to the flywheel and adjacent components

-> Be very careful during removal and installation.
-> Get another person to help because of the weight.

2. Loosen and unscrew ten internal serration screws (M10 x 29) on the flywheel -1-. Carefully remove the flywheel (it is quite heavy - so be careful).





Loosening fastening screws

2.1. Replace internal serration screws.

Installing flywheel - Porsche Double Clutch (PDK)

NOTICE

Removing and installing flywheel

- Leaks
- Risk of damage to the flywheel and adjacent components

-> Be very careful during removal and installation.
-> Get another person to help because of the weight.

1. Position the flywheel on the crankshaft dowel pin and press it onto the crankshaft flange.
1.1. Fit ten new internal serration screws (M10 x 29) and tighten them evenly and crosswise.
2. Position special tool toothed segment 9538/1 for countering at the starter ring gear.
2.1. Place toothed segment -1- on the cast strut. Turn the flywheel slightly to the right to do this.





Toothed segment position for tightening screws

3. Tighten ten internal serration screws evenly and crosswise according to tightening specifications -2-.





Tightening fastening screws

=> Initial tightening: 25 Nm (19 ftlb.)
=> Final tightening - torque angle: 120°
4. Remove toothed segment 9538/1.

Subsequent work

1. Install Porsche Double Clutch (PDK).
=> 373419 Removing and installing Porsche Double Clutch (PDK) - section on "Installing"