Operation CHARM: Car repair manuals for everyone.

Overhaul


WM 559037 Disassembling and assembling rear lid

Technical values





Preliminary work

1. Remove additional brake light. -> 947019 Removing and installing additional brake light - section on "Removing" Service and Repair
2. Remove upper part of lid lock. -> 558719 Removing and installing upper part of rear lid lock - section on "Removing" 558719 Removing And Installing Rear Upper Part Of Lid Lock
3. Remove logo. -> 665019 Removing and installing rear logo - section on "Removing" 665019 Removing and installing rear logo
4. Remove rear spoiler. -> 665819 Removing and installing rear spoiler - section on "Removing" Service and Repair
5. Remove rear lid.

Disassembling rear lid

Removing rear lock piece

1. Carefully press out safety clips -1- with a screwdriver -arrows A-.





Removing lid lock piece

2. Press lid lock piece -2- out of the rear lid -3- ( -arrow B- ).
3. Unscrew fastening screws -1- and remove rear lock piece -2- ( -arrow- ).





Removing rear lock piece

Removing lid support

1. Remove lid support.
1.1. Disengage lid support -1- by turning it -arrow- and remove it from the rubber sleeve -2-.





Removing lid support

1.2. Press rubber sleeve -1- out of the rear lid -2- ( -arrow A- ).





Removing rubber sleeve and retaining clip

1.3. Press out retaining clip -3- for lid support -arrow B-.
2. Remove mounting plate for lid support.
2.1. Unscrew fastening screw -1- and remove mounting plate -2- ( -arrow- ).





Removing mounting plate

Disassembling rear lid

1. Unlock locking tabs -arrow- on the adjusting element -1- and remove from rear lid -2-.





Removing adjusting element

2. Pull off adhesive labels.





Adhesive labels on rear lid

Information

The foam pad/foam part will be damaged irreparably during removal and cannot be re-used.

3. Remove foam pad.
3.1. Loosen foam pad -1- and pull it off the rear lid -2- ( -arrows- ).





Removing foam pad

3.2. Remove adhesive residue and clean with cleaning solution.

Assembling rear lid

Information

Bonding surfaces must be clean and free of grease.

1. Install foam pad.
1.1. Pull off protective paper.





Installing foam pad

1.2. Position foam pad -1- on the rear lid -2- and press it on -arrows-.
2. Stick on new adhesive labels => INDICATION STICKER , => STICKER.





Adhesive labels on rear lid

3. Position adjusting element -1- on the rear lid -2- and push in until the locking tabs -arrow- click into place.





Installing adjusting element

Installing lid support

1. Install mounting plate for lid support.
1.1. Position mounting plate -2- on the cross member -arrow- and secure with the fastening screw -1-. => Tightening torque: 2 Nm (1.5 ftlb.)





Installing mounting plate

2. Install lid support.
2.1. Press rubber sleeve -1- into the rear lid -2- ( -arrow A- ).





Installing rubber sleeve and retaining clip

2.2. Press in retaining clip -3- for lid support -arrow B-.
2.3. Engage lid support -1- by turning it -2- and slide it into the rubber sleeve -arrow-.





Installing lid support

Installing rear lock piece

1. Position rear lock piece -2- on the rear lid -3- ( -arrow- ) and secure with the fastening screws -1-. => Tightening torque: 6 Nm (4.5 ftlb.)





Installing rear lock piece

2. Press lid lock piece -2- onto the rear lid -3- ( -arrow A- ).





Installing lid lock piece

3. Secure the lid lock piece -2- by pressing in the safety clips -1- ( -arrows B- ).

Subsequent work

1. Install rear lid.
2. Install logo. -> 665019 Removing and installing rear logo - section on "Installing" 665019 Removing and installing rear logo
3. Install rear spoiler. -> 665819 Removing and installing rear spoiler - section on "Installing" Service and Repair
4. Install upper part of lid lock. -> 558719 Removing and installing upper part of rear lid lock - section on "Installing" 558719 Removing And Installing Rear Upper Part Of Lid Lock
5. Install additional brake light. -> 947019 Removing and installing additional brake light - section on "Installing" Service and Repair