396119 Removing and installing rubber mounting for all-wheel final drive

WM 396119 Removing and installing rubber mounting for all-wheel final drive

Tools





Technical values





Preliminary work

1. Remove all-wheel final drive. -> 398819 Removing and installing all-wheel final drive - section on "Removing" 398819 Removing and installing all-wheel final drive

Removing rubber mounting for all-wheel final drive

Removing rubber mounting for all-wheel final drive, drive side





Rubber mounting on drive side -1-

1. Mark rubber mounting with respect to transmission housing in installation position -arrow-.





Marking rubber mounting

2. Position special tool assembly fixture 9716 on rubber mounting => Removing rubber mounting on drive side.





Removing rubber mounting on drive side

3. Remove rubber mounting on drive side -arrow-.

Removing rubber mounting for all-wheel final drive, right output side





Rubber mounting on right output side -2-

1. Mark rubber mounting with respect to transmission housing in installation position -arrow-.





Marking rubber mounting

2. Position special tool assembly fixture 9716 on rubber mounting => Removing right rubber mounting.





Removing right rubber mounting

3. Remove rubber mounting in direction of arrow -arrow-.

Removing rubber mounting for all-wheel final drive, left output side





Rubber mounting on left output side -3-

1. Mark rubber mounting with respect to transmission housing in installation position -arrow-.





Marking rubber mounting

2. Position special tool assembly fixture 9716 on rubber mounting => Removing left rubber mounting.





Removing left rubber mounting

3. Remove left rubber mounting -arrow-.

Installing rubber mounting for all-wheel final drive

Installing rubber mounting for all-wheel final drive, drive side





Rubber mounting on drive side -1-

Information

Noises in drive line

- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing

- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting => Marking centre of rubber mounting.





Marking centre of rubber mounting

2. Position rubber mounting in housing using special tool assembly fixture 9716.
3. Pull in rubber mounting in direction of travel until installation position is reached. Measure distance between assembly fixture ring and housing using caliper gauge Nr.139 Pos.1. => Distance: 7.5 mm+/-0.1 mm





Installation position of rubber mounting

Installing rubber mounting for all-wheel final drive, right output side





Rubber mounting on right output side -2-

Information

Noises in drive line

- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing

- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting => Marking centre of rubber mounting.





Marking centre of rubber mounting

2. Position special tool assembly fixture 9716 on rubber mounting.
3. Pull in rubber mounting until installation position is reached.





Installing rubber mounting

4. The rubber mounting must be centred -arrows- in the housing.





Installation position of rubber mounting

Installing rubber mounting for final drive, left output side





Rubber mounting on left output side -3-

Information

Noises in drive line

- Installation position of rubber mounting bulge is incorrect Rubber mounting bulge must be installed vertically into housing

- Installation position of mount in housing is incorrect Pay attention to installation dimension of mount to housing

1. Mark centre of bulge in rubber mounting. -arrows-





Marking centre of rubber mounting

2. Position special tool assembly fixture 9716 on rubber mounting => Positioning mounting.





Positioning mounting

3. Press rubber mounting flush into the housing. -direction of arrow-

Subsequent work

1. Install all-wheel final drive. -> 398819 Removing and installing all-wheel final drive - section on "Installing" 398819 Removing and installing all-wheel final drive