Operation CHARM: Car repair manuals for everyone.

Instrument Cluster / Carrier

Combined Instrument Diagrams:




Combined Instrument Components:




Locations of components

1 Battery
On the right-hand side of the engine compartment

2 Alternator
On the left-hand side of the engine

3 Earthing point
In the fascia

7 Earthing point
On the radiator cross-member

8 Lighting relay
In the electrical distribution box in the engine compartment, relay positions A and B

9 Earthing point
In the luggage compartment

10 Light switch
On the left-hand side of the fascia

16 Instrument lighting rheostat
In the combined instrument

18 Combined instrument lighting
In the combined instrument on the fascia

20 Ignition switch
On the centre console between the front seats

21 Ignition switch relay
In the electrical distribution box, in the engine compartment, relay position E

22A Fuse holder
In the electrical distribution box, in the engine compartment, on the left4hand wheel housing

25 Hazard warning light switch
On the fascia

34 Choke control switch
On the centre console between the front seats

42 Brake warning switch
On the brake fluid reservoir

43 Handbrake switch
Under the plastic cover at the handbrake lever, between the front seats

44 Oil pressure transmitter
On the left-hand side of the engine block, above the oil filter

45 Coolant temperature transmitter
On the right-hand side of the thermostat

46 Fuel level transmitter
In the fuel tank - the terminals are accessible from the luggage compartment

47A Fuel level gauge
47B Fuel reserve warning lamp
47C Coolant temperature gauge
47D Oil pressure warning lamp
47E Charging warning lamp
47F Brake warning lamp
47G Full beam warning lamp
47H Left-hand direction indicator warning lamp
47I Right-hand direction indicator warning lamp
47J Rear window heater warning lamp
47K Shift-up warning lamp (US, manual)
47M Handbrake warning lamp
47N Rear fog light warning lamp (SE, FI, EU, GB)
47O Choke warning lamp (C8)
47P Check engine warning lamp (116, 116 Lambda, T16, T16 Lambda)
47Q ABS warning lamp
47S Passive seat-belt warning lamp (1989 models)
47T SRS Airbag warning lamp (1990 models)
47U Cruise Control warning lamp
47V Warning lamp for head lamps switched
On in the combined instrument on the fascia

49 Clock
On the fascia

57 3-pole connector
One under the back seat, on the left-hand side
One on the left-hand side in the engine compartment, at the electrical distribution box

58 12-pole connector
To the left of the steering column, under the fascia, behind the knee shield

59 2-pole connector
One to the left of the fascia, at the lighting switch
One under the fascia, to the left of the steering column, behind the knee shield
One in the electrical distribution box in the engine compartment, on the left-hand wheel housing (Convertible)

60 Single-pole connector (auto.)
Under the centre console, at the selector lever

75 Distribution block
In the engine compartment, on the right-hand side

98 10-pole connector
To the left of the steering column, under the fascia (behind the knee shield)

110 Tachometer
In the combined instrument

116 Switch for the electrically heated rear window
On the fascia

117 Earthing point
Between the ignition switch and the handbrake lever

123 4-pole connector
One forward of the right-hand front door, below the fascia (behind the trim)
One on the left-hand side, under the fascia (behind the knee shield)

132 Speed transmitter in the combined instrument

141 Selector for Cruise Control
In the direction indicator stalk switch, on the left-hand side of the steering column

146 Amplifier for the electronic ignition system
In the engine compartment, on the left-hand wheel housing

148 Ashtray illumination
On the fascia, in the ashtray

152A 29-pole white connector
152B 29-pole red connector
152C 29-pole black connector
In the electrical distribution box in the engine compartment, on the left-hand wheel housing. The connectors are accessible from the interior of the car.

153 Lighting for the cigarette lighter
On the fascia, at the cigarette lighter

154 Lighting for heater controls
On the fascia, at the respective heater control

158 Negative distribution terminal

159 Distribution terminal +15
In the electrical distribution box, in the engine compartment, on the left-hand wheel housing

161 Switch for the rear fog lights
On the left-hand side of the fascia

176 Control unit for EZK ignition system
In the engine compartment, forward of the left-hand wheel housing

200 Control unit for the LH system
Forward of the right-hand front door, below the fascia, behind the trim

211 Earthing point
On the gearbox

257 Earthing point
On the alternator bracket

267 Radio connector
In the radio compartment in the fascia

282 Headlamp beam control switch (1990 model)
On the fascia

291 ABS control unit
On the left-hand side of the engine compartment, forward of the wheel housing (1989 models) under the right-hand side of the back seat

306 Logic box for passive seat belts
Under the back seat, on the left-hand side

331 Electronic unit for the Airbag (1990 models)
In the fascia, under the left-hand speaker grille

16 Rheostat
Operation
When the ignition switch is in the drive position, rheostat 16 is supplied via 29-pole red connector 152B and fuse 23.

The brightness of the following instrument lighting can be steplessly adjusted by means of rheostat 16 in combined instrument 47:

- 18 Combined instrument lighting
- 148 Ashtray illumination
- 153 Lighting for the cigarette lighter
- 154 Lighting for the heater controls

In addition, the dial lighting for the radio (267) connected to connector 98 is adjusted via rheostat 16.

Fault-tracing hints

1. Check the appropriate fuses and check that the supply to them is live.
2. Check the bulbs and check that the supply to them is live.
3. Check the connectors, cable harnesses and earth connections.

47A Fuel gauge and 47B Fuel reserve warning lamp
Operation
The fuel gauge and the fuel reserve warning lamp keep the driver informed of the fuel level in the tank. When the ignition switch is in the drive position, a positive supply (+15) is taken from fuse 22 to:

- Fuel level gauge 47A in the combined instrument and then through a 3-pole connector (57) to fuel level transmitter 46 in the fuel tank to earth, and

- Fuel reserve warning lamp 47B and then through the fuel level transmitter in the fuel tank to earth.

Fuel level transmitter 46 adjusts the voltage so that the fuel gauge reading will correspond to the level sensed by the transmitter float in the tank.

When the fuel content of the tank has dropped to about 7 dmj3 (liters) or less, the fuel reserve warning lamp will be earthed through the transmitter and the lamp will light up.

Fault-tracing hints
The fuel gauge and the warning lamp for the fuel reserve will be operative when the ignition switch is in the drive position.

1. Check fuse 22 and check that the supply to it is live.
2. Check the bulb and check that the supply to its terminals in the combined instrument is live.
3. Check that the terminals of the fuel gauge and the fuel level transmitter are live.
4. Check the connectors, cable harnesses and the earth connection of the fuel level transmitter.

Resistance of the fuel level transmitter
- 2.4 - 8.0 ohm when the tank is full
- 63.3 - 67.5 ohm when the tank is empty

47C Temperature gauge
Operation
The temperature gauge shows the engine coolant temperature.

When the ignition switch is in the drive position, coolant temperature gauge 47C is supplied (+15) from fuse 22. The other terminal of the gauge is earthed via coolant temperature transmitter 45.

Changes in the coolant temperature will affect the resistance of the transmitter, and the gauge will thus show the prevailing engine temperature.

Fault-tracing hints
The temperature gauge will be operative when the ignition switch is in the drive position.

1. Check fuse 22 and check that the supply to it is live.
2. Check that the supply to the temperature gauge is live.
3. Check that there is no open circuit in transmitter 45.
4. Check the connectors, cable harnesses and earth connections.

Resistance of the temperature transmitter: 51.2 ± 4.3 ohm at +90°C (194°F)

47D Oil pressure warning lamp
Operation
The oil pressure warning lamp is intended to warn the driver that the engine oil pressure is below the predetermined value.

Lamp 47D in the combined instrument is supplied (+54) from fuse 7, via red 29-pole connector 152B.

If the lubricating oil pressure should drop below 0.3-0.5 bar, oil pressure transmitter 44 will close and the lamp will light up.

Fault-tracing hints
The oil pressure warning lamp will be operative when the ignition switch is in the drive position.

1. Check fuse 7 and check that the supply to it is live.
2. Check the bulb and check that the supply to its terminals in the combined instrument is live.
3. Disconnect the cable from the oil pressure transmitter and earth it. If the lamp lights up, the circuit is unbroken.
4. Check the connectors, cable harnesses and the earth connection of the oil pressure transmitter.

47E Charging warning lamp
Operation
The charging warning lamp informs the driver of whether or not the alternator is charging.

When the ignition switch is in the drive position, a positive voltage will be supplied via fuse 7 and red 29-pole connector 152B to charging warning lamp

47E in the combined instrument. The other side of the lamp is connected to alternator 2.

When the alternator is not rotating or when it is not charging the battery for any other reason, the circuit for the charging warning lamp will be earthed through terminal D+ on the alternator, and the lamp will light up.

When the alternator is charging, terminal D+ will be at the same voltage as the supply from the fuse. The same voltage will then be applied to both terminals of the warning lamp, and the lamp will therefore be extinguished.

Fault-tracing hints
1. Check fuse 7 and check that the supply to it is live.
2. Check the bulb in the warning lamp.
3. Check the connectors, cable harnesses and the earth connections of the alternator.
4. Check that terminal D+ of the alternator is live.

47F Brake fluid level warning lamp
Operation
The brake fluid level warning lamp is intended to warn the driver that the brake fluid level in the reservoir is low. Its operation can be checked by means of a button on the brake fluid reservoir.

When the ignition switch is in the drive position, lamp 47F is supplied (+15) from fuse 22, via red 29-pole connector 152B.

The other side of the lamp is connected to brake warning switch 42, via black 29-pole connector i52C.

If the fluid in the brake fluid reservoir should drop to an inadmissibly low level, switch 42 will close and the warning lamp will light up.

Lamp test
When the ignition switch is turned to the start position, terminal 15 of ignition switch 20 supplies pin 9 of lamp 47F, and the anode of the diode in the combined instrument.

In the start position, the supply from +54 will be open, so that the cathode of the diode in the combined instrument will be earthed via pins 7, 9 and 8 of lamp 47E, and via alternator 2. The diode prevents reverse flow of current.

Fault-tracing hints
The brake fluid level warning lamp will be operative when the ignition switch is in the drive position.

1. Check the brake fluid level warning circuit by pressing the button on the brake fluid reservoir. The circuit should close and the lamp should light up.
2. Check fuse 22 and check that the supply to it is live.
3. Check the bulb and check that the supply to its terminals in the combined instrument is live.
4. Check the connectors, cable harnesses and the earth connection.

47M Handbrake warning lamp
Operation
The handbrake warning lamp warns the driver that the handbrake is applied.

Lamp 47M in the combined instrument is supplied (+15) from fuse 22 via red 29-pole connector 152B. As long as the handbrake is applied, handbrake switch 43 will be closed and the lamp will stay alight.

Lamp test
When the ignition switch is turned to the start position, terminal 15 of ignition switch 20 will be live. Current will flow to pin 11 of lamp 47M and the anode of the diode in the combined instrument.

When the switch is in the start position, the supply from +54 is opened, and the cathode of the diode in the combined instrument is therefore earthed via pins 7, 9 and 8 of lamp 47E and alternator 2.

If lamp 47M is in good condition, it should then light up. Correct indication will be obtained only if the handbrake is not applied. The diode prevents reverse flow of current.

Fault-tracing hints
The handbrake warning lamp will be operative when the ignition switch is in the drive position.

1. Check fuse 22 and check that the supply to it is live. Check also fuse 7.
2. Check the bulb and check that the supply to its terminals in the combined instrument is live.
3. Disconnect the cable from the handbrake switch and earth it. If the lamp lights up, the circuit is unbroken.
4. Check the connectors, cable harnesses and the earth connection of the handbrake switch.

47N Rear fog light warning lamp
See "Rear fog lights".

470 Choke warning lamp
Operation
The choke warning lamp lights up when the choke is partially or totally withdrawn. This lamp is fitted only to cars with carburettor engines.

When the ignition switch is in the drive position, choke warning lamp 470 is supplied (+54) from fuse 7, via red 29-pole connector 152B.

When the choke control is withdrawn, switch 34 will close, and the lamp will light up.

Fault-tracing hints
Choke warning lamp 470 will be operative when the ignition switch is in the drive position.

1. Check fuse 7 and check that the supply to it is live.
2. Check the bulb and check that the supply to its terminals in the combined instrument is live.
3. Disconnect the cable from the choke control switch and earth it. If the lamp lights up, the circuit is unbroken.
4. Check the connectors, cable harnesses and earth connections.

47P CHECK ENGINE warning lamp
Operation
If a fault should occur in the fuel system and/or ignition system, flashing codes will be obtained on warning lamp 47P. This lamp is fitted only to cars with 16-valve engines.

When the ignition switch is in the drive position, warning lamp 47P is supplied (+54) from fuse 7, via red 29-pole connector 152B. Warning lamp 47P then supplies control unit 200 for the LH system and/or control unit 176 for the EZK ignition system.

Warning lamp 47P lights up with a steady light when the ignition switch is in the drive position, before the engine is started.

For complete information, see "LH fuel system" and "EZK ignition system".

Fault-tracing hints
Warning lamp 47P will be operative when the ignition switch is in the drive position.

1. Check fuse 7 and check that the supply to it is live.
2. Check the bulb and check that the supply to its terminals in the combined instrument is live.
3. Check the connectors, cable harnesses and earth connections.

47Q ABS warning lamp
See "Anti-lock brakes (ABS)"

EXH warning lamp (JP)
Cars destined for the Japanese market are equipped with an EXH warning lamp to warn the driver of overheating of the catalytic converter.

47U Cruise Control operative warning lamp
See "Cruise Control".

47V Warning lamp for headlamps switched on
See "Headlamps and Parking lights"

49 Clock
Operation
Clock 49 is located in combined instrument 47. The positive supply to the clock is taken from fuse 28, via red 29-pole connector 152B. The supply to the clock is live (+30) regardless of the position of the ignition switch.

Fault-tracing hints
1. Check fuse 28 and check that the supply to it is live.
2. Check that the positive terminal of the clock is live, and that the negative terminal is earthed.
3. Check the connectors, cable harnesses and earth connection.

110 Tachometer
See "Ignition systems".