Operation CHARM: Car repair manuals for everyone.

Fuel Filter: Service and Repair




Fuel Filter


WARNING
Removal of the fuel filter involves partial dismantling of the car's fuel system. The following points must therefore be observed in connection with this work:
- Work only in a well-ventilated area. If approved equipment for the extraction of fuel vapour is available, be sure to use it.
- Wear suitable gloves. Prolonged contact with fuel can cause skin irritation or dermatitis.
- Keep a class BE fire extinguisher near at hand. Be mindful of the danger of sparks caused by short circuits and when connecting and disconnecting leads in electrical circuits.
- No smoking anywhere in the vicinity,
- Wear protective goggles.



To remove
1. Reduce fuel pressure by removing fuel pump fuse no.19 while the engine is idling. Turn off the ignition once the engine has stopped and replace the fuse.
2. Remove the fuel filter splash guard.







3. Drain the fuel from the filter before removing it.







4. Undo the banjo fittings on both sides of the filter.
5. Undo the filter clamp.







6. Remove the filter.

To fit


IMPORTANT:
Inspect the sealing washers before fitting and change them as necessary.


Fit in reverse order.

Tightening torques:
Banjo fittings 21 Nm (15.5 lbf ft)