Reverse Input and Second Roller Clutch Assemble

Reverse Input and Second Roller Clutch Assemble

^ Tools Required
^ J 23327 Clutch Spring Compressor
^ J 41232 Return Spring Compressor
^ J 41233 Inner Seal Installer





1. If the reverse clutch inner seal assembly (456) was damaged and removed, install a new reverse clutch inner seal assembly (456). Use the J 41233.
2. Assemble the reverse clutch piston and seal assembly (456). In order to aid in the assembly, lubricate the seal with transmission fluid.
3. Assemble the reverse clutch return spring and retainer assembly (458) with the smaller outside diameter down.





4. Compress the reverse clutch return spring. Use the J 41232 and J 23327.
5. Assemble the return spring snap ring (459).
6. Remove the J 41232 and J 23327.





7. Assemble the wave plate (460).
8. Assemble the three steel plates (461) and the three new fiber plates (462) in alternating order beginning with a steel plate (461).





9. Measure the distance between the top of the snap ring groove and the top friction plate (record measurement).
10. Assemble the reverse clutch backing plate with the beveled edge up.
11. Assemble the snap ring in the reverse clutch housing in order to retain the reverse clutch plates.

Repair Instructions



Reverse Clutch Functional Air Check

^ Tools Required
^ J 41235 Second Roller Clutch Installer





1. Air check the reverse clutch in order to verify the proper operation of the seals and clutch assembly.





2. Assemble the 2nd roller clutch assembly (452) into the roller clutch cam (451).

3. Important: When installing the 2nd roller clutch assembly onto the reverse clutch housing, the flat side of the roller clutch cam faces down toward the housing (454).

While rotating the roller clutch in order to properly engage the rollers, assemble the 2nd roller clutch onto the reverse clutch housing (454).





4. Important: The J 41235 will press the roller clutch assembly to a specified depth. If you install the 2nd roller too far down onto the inner race, the roller clutch may not operate properly.

Assemble a new 2nd roller clutch retainer (450) onto the 2nd roller clutch assembly. Use the J 41235 in order to press the retainer and roller clutch assembly into place on the reverse clutch housing and roller clutch inner race.





5. Hold the reverse clutch housing, and ensure that the roller clutch cam rotates clockwise only.