Installation
BRAKE CONTROL: BRAKE ACTUATOR: INSTALLATION
INSTALLATION
1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY
(a) Install the actuator bracket with the 4 bolts in the sequence shown in the illustration.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
- Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
- Do not carry with the connector part of an actuator.
2. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Install the brake actuator with bracket with the 3 nuts in the sequence shown in the illustration.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
NOTE: Do not damage the brake tubes or wire harness.
(b) Engage the 2 tube clamps to the actuator bracket.
(c) Temporarily install each brake tube in the correct positions of the brake actuator as shown in the illustration.
- *1: To front wheel cylinder RH
- *2: To front wheel cylinder LH
- *3: To rear wheel cylinder RH
- *4: To rear wheel cylinder LH
- *5: From 1st master cylinder
- *6: From 2nd master cylinder
(d) Using a union nut wrench, install the 6 brake tubes onto the brake actuator.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.886 in.) .
- This torque value is effective when the union nut wrench is parallel to a torque wrench.
(e) Connect the brake actuator connector.
- Make sure that the connector is locked securely.
- Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.
3. INSTALL AIR CLEANER ASSEMBLY
4. INSTALL OUTER COWL TOP PANEL
5. INSTALL FRONT WIPER MOTOR AND LINK Installation
6. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
7. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
8. INSTALL HOOD TO COWL TOP SEAL Installation
9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
11. INSTALL WINDSHIELD WIPER ARM COVER Installation
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
13. FILL RESERVOIR WITH BRAKE FLUID Replacement
14. BLEED MASTER CYLINDER Replacement
15. BLEED BRAKE LINE Replacement
16. BLEED BRAKE ACTUATOR Replacement
17. CHECK FLUID LEVEL IN RESERVOIR Replacement
18. INSPECT FOR BRAKE FLUID LEAK
19. CHECK ACTUATOR WITH INTELLIGENT TESTER OR TECHSTREAM Testing and Inspection
20. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION Programming and Relearning
21. CHECK AND CLEAR DTC Reading and Clearing Diagnostic Trouble Codes