Removal

2AZ-FE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL

1. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

2. REMOVE FUEL INJECTOR ASSEMBLY Removal

3. DISCONNECT NO. 2 VENTILATION HOSE Removal

4. REMOVE INTAKE MANIFOLD





(a) Disconnect the camshaft timing oil control valve connector.

(b) Remove the wire harness clamp.

(c) Remove the 5 bolts, 2 nuts and intake manifold.

(d) Remove the gasket from the intake manifold.





5. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR Removal

6. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

(a) Remove the 4 bolts and No. 1 exhaust manifold heat insulator.





7. REMOVE MANIFOLD STAY





(a) Remove the bolt and nut, then remove the manifold stay.

8. REMOVE NO. 2 MANIFOLD STAY





(a) Remove the bolt and nut, then remove the No. 2 manifold stay.

9. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Remove the 5 nuts and exhaust manifold converter.





(b) Remove the gasket.

10. REMOVE INLET WATER Removal

11. REMOVE THERMOSTAT

12. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET Removal

13. REMOVE OIL DIPSTICK

14. REMOVE OIL DIPSTICK GUIDE Removal

15. REMOVE NO. 1 WATER BY-PASS PIPE

(a) Remove the bolt and 2 nuts, then remove the No. 1 water by-pass pipe.





(b) Remove the gasket.

16. REMOVE IGNITION COIL ASSEMBLY Removal

17. REMOVE KNOCK SENSOR Removal

18. REMOVE OIL PRESSURE SWITCH Removal

19. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Removal

20. REMOVE RADIO SETTING CONDENSER

(a) Remove the bolt and radio setting condenser.