Part 2
2AZ-FE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY
11. INSTALL CYLINDER BLOCK WATER JACKET SPACER (except TMC Made Engine)
(a) Install the cylinder block water jacket spacer into the cylinder block as shown in the illustration.
HINT
Be sure to face the slope to the front of the engine.
Text in Illustration
12. INSTALL CYLINDER HEAD GASKET Installation
13. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation
14. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
(a) Apply a light coat of engine oil onto the O-ring.
Text in Illustration
(b) Install the camshaft timing oil control valve with the bolt.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
15. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY Installation
16. INSTALL CAMSHAFT TIMING GEAR OR SPROCKET
(a) Clamp the camshaft in a vise, then install the camshaft timing sprocket with the bolt.
Torque : 54 Nm (551 kgf-cm, 40 ft-lbf)
17. INSTALL NO. 1 CAMSHAFT BEARING
(a) Clean the installation surfaces and the inner and outer surfaces of the bearing.
NOTICE:
Keep the installation surfaces and the back surfaces of the bearing free of engine oil.
(b) Align the claws and install No. 1 camshaft bearing onto No. 1 camshaft bearing cap.
Text in Illustration
18. INSTALL NO. 2 CAMSHAFT BEARING
(a) Clean the installation surfaces and the inner and outer surfaces of the bearing.
NOTICE:
Keep the installation surfaces and the back surfaces of the bearing free of engine oil.
(b) Install the No. 2 camshaft bearing onto the cylinder head.
19. INSTALL CAMSHAFT
(a) Apply a light coat of engine oil to the journal portion.
(b) Place the camshaft on the cylinder head with the No. 1 cam lobes facing the directions shown in the illustration.
(c) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.
(d) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.
No. 1 bearing cap - Torque : 30 Nm (301 kgf-cm, 22 ft-lbf)
No. 3 bearing cap - Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
NOTICE:
* Determine the thrust direction of the camshaft by checking the location of the No. 1 bearing cap. Then tighten the bolts.
* Install the camshaft with the timing with the timing mark of the camshaft timing gear on top.
Text in Illustration
20. INSTALL NO. 2 CAMSHAFT
(a) Apply a light coat of engine oil to the journal portion.
(b) Place the camshaft on the cylinder head with the No. 2 cam lobes facing the directions shown in the illustration.
(c) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.
(d) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.
No. 2 bearing cap - Torque : 30 Nm (301 kgf-cm, 22 ft-lbf)
No. 3 bearing cap - Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
NOTICE:
* Determine the thrust direction of the camshaft by checking the location of the No. 2 bearing cap. Then tighten the bolts.
* Install the camshaft with the timing with the timing mark of the camshaft timing gear on top.
Text in Illustration
21. INSTALL NO. 2 CHAIN SUB-ASSEMBLY Installation
22. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET Installation
23. INSTALL NO. 1 CHAIN VIBRATION DAMPER Installation
24. INSTALL CHAIN SUB-ASSEMBLY Installation
25. INSTALL CHAIN TENSIONER SLIPPER Installation
26. INSTALL TIMING CHAIN GUIDE Installation
27. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE Installation
28. INSTALL FRONT CRANKSHAFT OIL SEAL
(a) Apply MP grease to the tip of a oil seal.
NOTICE:
Keep the lip free of foreign objects.
(b) Using SST and a hammer, tap in the new oil seal until its surface is flush with the timing chain cover edge.
SST : 09223-22010
NOTICE:
Do not tap the oil seal at an angle.
29. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Installation