Installation
2AZ-FE COOLING: WATER PUMP: INSTALLATION
1. INSTALL ENGINE WATER PUMP ASSEMBLY (for TMC Made)
(a) Remove any old seal packing material from the contact surface.
(b) Apply a continuous line of seal packing as shown in the illustration.
Text in Illustration
Standard seal diameter:
2.2 to 2.5 mm (0.0866 to 0.0984 in.)
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
NOTICE:
* Remove any oil from the contact surface.
* The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
(c) Install the engine water pump and clamp bracket with the 4 bolts and 2 nuts.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) Connect the crankshaft position sensor wire to the wire harness clamp bracket.
(e) Engage the clamp and connect the crankshaft position sensor wire to the water pump.
2. INSTALL ENGINE WATER PUMP ASSEMBLY (except TMC Made)
(a) Remove any old seal packing material from the contact surfaces.
(b) Apply a continuous line of seal packing as shown in the illustration.
Text in Illustration
Standard seal diameter:
2.2 to 2.5 mm (0.0866 to 0.0984 in.)
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
(c) Install the water pump assembly and 2 clamp brackets with the 4 bolts and 2 nuts.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) Engage the clamp and connect the crankshaft position sensor connector to the connector clamp bracket.
(e) Connect the crankshaft position sensor wire to the wire harness clamp bracket.
(f) Connect the connector of the crankshaft position sensor.
3. INSTALL WATER PUMP PULLEY
(a) Using SST, install the water pump pulley with the 4 bolts.
SST : 09960-10010
09962-01000
09963-00700
Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)
4. INSTALL GENERATOR ASSEMBLY Installation
5. INSTALL FAN AND GENERATOR V BELT Installation
6. ADD ENGINE COOLANT Service and Repair
7. INSPECT FOR COOLANT LEAK Testing and Inspection
8. INSTALL REAR ENGINE UNDER COVER RH
9. INSTALL NO. 1 ENGINE UNDER COVER